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DOCUMENT 1025
REVISION B
July 14, 2011
Instruction Manual
Airside Guidance Sign AGS-LED
858 LED Series
Sizes 1, 2, 3, 4 and 5
Cooper Industries
Crouse-Hinds Division
Airport Lighting Products
1200 Kennedy Road Copyright © 2011 Cooper Technologies Company
Windsor, CT 06095
For Parts or Technical Service Call (860) 683-4300
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 1 Revisions Revision Issue/Reissue Number Number Letter Description Checked Approved A A211-188 MEG 6/8/11 Initial Release of AGS-LED 858 Sign Manual B A211-218 SD 7/14/11 Update to reflect new single conductor wiring ii
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 2 Limited Product Warranty THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Crouse-Hinds Airport Lighting Products (the “Company”) warrants to each original Buyer of Products manufactured by the Company that such Produ
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 3 Safety Notices T T Th h hi i is s s e e eq q qu u ui i ip p pm m me e en n nt t t i i is s s n n no o or r rm m ma a al l ll l ly y y u u us s se e ed d d o o or r r c c co o on n nn n ne e ec c ct t te e ed d d t t to o o c c ci i ir r rc c cu u ui i it t ts s s t t th h ha a at t t m m ma a ay y y e e em m mp p pl l lo o oy y y v v vo o ol l lt t ta a ag g ge e es s s w w wh h hi i ic c
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 4 Safety Symbols 4.1 Danger DANGER: DANGER T T Th h he e e h h ha a az z za a ar r rd d d o o or r r u u un n ns s sa a af f fe e e p p pr r ra a ac c ct t ti i ic c ce e e w w wi i il l ll l l r r re e es s su u ul l lt t t i i in n n s s se e ev v ve e er r re e e i i in n nj j ju u ur r ry y y o o or r r d d de e ea a at t th h h... 4.2 Warning WARNING: WARNING T Th he e h ha
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 5 Test Equipment and Tools There is a wide variety of tools and equipment needed to safely and correctly perform airfield lighting equipment installation and maintenance. In addition to the obvious tools (screwdrivers, wrenches, etc.), there is a specialized equipment needed to do the job. Multimeter One of the most important pieces of test equipment is the Multimeter. It is used to measure v
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 6 Table of Contents 1 Revisions ............................................................................................................................... ii 2 Limited Product Warranty .................................................................................................... iii 3 Safety Notices .....................................................................................
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 7 List of Figures and Tables Figure 1. Single module sign ....................................................................................................... 20 Figure 2. Double module sign ...................................................................................................... 21 Figure 3. Three module sign ..................................................................
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 8 General Information 8.1 General Description Crouse-Hinds Airport Lighting Products, “AIRSIDE” internally illuminated LED Taxiway and Runway Signs provide outstanding message visibility, day or night. White on Red and Yellow on Black and Black on Yellow color combinations may be ordered with any desired message. Signs are available as single or double faced and are provided with retro-reflec
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 8.3 Part Numbers: 2
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 9 Installation WARNING: NOTICE S S Si i ig g gn n n f f fo o ou u un n nd d da a at t ti i io o on n ns s s/ / /p p pa a ad d d a a an n nd d d t t th h he e ei i ir r r d d de e es s si i ig g gn n n a a ar r re e e t t th h he e e r r re e es s sp p po o on n ns s si i ib b bi i ility of the i i in n ns s st t ta a al l ll l le e er r r a a an n nd d d/ / /o o or r r a a ai i ir r rp p
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 d. T Th he e c co on nc cr re et te e f fo ou un nd da at ti io on n/ /p pa ad d s sh ho ou ul ld d b be e n no ot t m mo or re e t th ha an n 1 1 i in nc ch h a ab bo ov ve e g gr ra ad de e i in n o or rd de er r t to o m ma ai in nt ta ai in n t th he e 3 3 i i in n nc c ch h h m m ma a ax x xi i im m mu u um m m o o ov v ve e er r ra a al l ll l l h h he e ei i ig g gh h ht t t a a a
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 I Is so ol la at ti io on n T Tr ra an ns sf fo or rm me er r s sh ho ou ul ld d b be e p pl la aced on a brick i in n o or rd de er r t to o i is so ol la at te e t th he e t tr ra an ns sf fo or rm me er r from direct contact with metal. T T Th h he e e S S Se e er r ri i ie e es s s I I Is s so o ol l la a at t ti i io o on n n T T Tr r ra a an n ns s sf f fo o or r rm m me e er r r s
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 10 Maintenance and T Tr ro ou ub bl le es sh ho oo ot ti in ng g WARNING: WARNING R Re em mo ov ve e P Po ow we er r B Be ef fo or re e A At tt te em mp pt ti in ng g A An ny y S Se er rv vi ic ci in ng g.. 10.1 General W Wo or rk k o on n e el le ec ct tr ri ic ca al l c ci ir rc cu ui it ts s s sh ho ou ul ld d b be e d do on ne e o on nl ly y b by y a a q qu ua al li if f
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 CAUTION: CAUTION D D Do o o n n no o ot t t o o ov v ve e er r r t t ti i ig g gh h ht t te e en n n h h he e ex x x n n nu u ut t t o o on n n s s st t tu u ud d d r r re e et t ta a ai i in n ni i in n ng g g b b br r ri i id d dg g ge e e r r re e ec c ct t ti i if f fi i ie e er r r. 8 . 8 . 8i i in n n-lbs max. ( (S Se ee e F Fi ig gu ur re e 1 18 8) ) A Al ls so o, r , re em mo
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION (P.2) Sign will Input current is below or exceeds Adjust CCR current (See not light specification. (Input current is Tables 9-11 and/or replace specified between 2.8 and 6.6 isolation transformer with amps using a true RMS Ammeter. appropriate wattage for sign L858 Power Supply indicator RED (see Tables 3-8). LEDs D4 is ON, and D7 is OFF; Table 12)
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION MODULE(s) (See Sec 10.10) (P.10) Upon Incorrect LED Power Supply Verify/Set Power Supply applying power, Circuit Board Switch Board Switches and jumpers sign Configuration are set according to Table 1 momentarily (Ferro CCR) or Table 2 (Series lights and then CCR) turns off. (P.11) Upon LED MODULE Voltage has Replace any LED applying power, dropp
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 10.3 M Me ea as su ur ri in ng g I In np pu ut t C Cu ur rr re ent (Signs Without Optional Power Switch) WARNING: F F Fa a ai i il l lu u ur r re e e t t to o o t t tu u ur r rn n n o o of f ff f f p p po o ow w we e er r r t t to o o t t th h he e e s s si i ig g gn n n a a an n nd d d w w wa a ai i it t t f f fi i iv v ve e e m m mi i in n nu u ut t te e es s s c c co o ou u ul l l
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 Voltage is greater than 30-V VD DC C, t , th he en n y yo ou u m mu us st t w wa ai it t u un nt ti il l t th he e P Po ow we er r S Su up pp pl ly y O Ou ut tp pu ut t V Vo ol lt ta ag ge e d dr ro op ps s b be el lo ow w 30-V VD DC C b be ef fo or re e y yo ou u p pr ro oc ce ee ed d w wi it th h t th he e n ne ex xt t s st te ep p.. O O Op p pe e en n n t t th h he e e P P Po o ow w we e
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DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and 5 10.6 Checking L LE ED D M MO OD DU UL LE E Cable Connections WARNING: F F Fa a ai i il l lu u ur r re e e t t to o o t t tu u ur r rn n n o o of f ff f f p p po o ow w we e er r r t t to o o t t th h he e e s s si i ig g gn n n a a an n nd d d w w wa a ai i it t t f f fi i iv v ve e e m m mi i in n nu u ut t te e es s s c c co o ou u ul l ld d d r r re e es s su u ul l lt t t WA
