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STAR TRAC
14410 Myford Road
Irvine, CA 926060 USA
WORK INSTRUCTIONS,
E-TRx / E-TRxe INSTALLATION
2 620-7920 Rev A
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GENERAL Before using this product, it is essential to read ALL installation Instructions and this ENTIRE operations manual; the manual describes equipment setup and instructs members on how to use it correctly and safely. TOOLS REQUIRED 1. Hex (Allen) key, 1/4” (Included) 2. Hex (Allen) key, 5/32” (Included) 3. Screwdriver (blade-tip), 3/32” (Included) 4. Screwdriver, Philips, #2 (Included) 5. Torque wrench (not included) FACTORY CERTIFIED INSTALLER If you are a Factory Certif
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UNPACKING INSTRUCTIONS Step 1. Step 2. Lay the unit in the area where it is going to be Remove the top cover. assembled and remove the straps. Step 3. Step 4. Remove the side box. Lay all boxes on the floor and verify that all components are included (see next page for details). 4 620-7920 Rev A
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Step 5. Step 6. Verify the following components are included in Verify the following components are included in box one: box two: • Left handrail (p/n 020-7179). Top rail with electronic display assembly. • Right handrail (p/n 020-7181). • Front neck assembly. 2 3 1 6 4 5 Step 7. Step 8. Verify components in box two (continued): Verify components in box two (continued): • Display console’s upper back cover (p/n 020-7069). 1.Neck cover. • Display console’s lower back cov
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1 2 7 6 3 4 2 1 5 4 3 Step 9. Step 10. Verify the following tools are included in the Verify hardware included in the hardware kit: hardware kit : Item Description QTY 1 Screw 5/16”-18x3.0”, Socket Head Cap 2 Item Description QTY 2 Screw 5/16”-18x1.0”, Socket Head Cap 12 1 Hex (Allen) key, 1/4” 1 3 Screw 1/4”-28 3/8”, Button Head Socket Cap 5 2 Hex (Allen) key, 5/32” 1 4 Screw #10-24 x 3/4, Truss Head, 7 Screwdriver (blade-tip), 3/32” 3 1 5 Screw M4x.7, 19mm, P
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INSTALLATION INSTRUCTIONS Step 1. Step 2. Lift the front motor shroud off of the frame as- Remove the neck form shipping box and verify sembly. the cables are properly fed through attached protective tube in the base of the neck. Note: Make sure the shroud is properly stored to prevent damage. Note: The tube will protect cables from getting pinched during installation and will make it easier to route them through service opening. Step 3. Step 4. Position neck close to the se
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Step 5. Step 6. Insert neck into place, then align the top holes. Align the front holes and fasten with (2) 5/16-18 Using the 1/4” Hex key, fasten the neck to the x 3.0”, (2) 5/16 washers and (2) lock washers. frame with (2) 5/16-18 x 1.0” socket head DO NOT fully tighten yet. screws, (2) 5/16 washers and (2) lock washers. DO NOT fully tighten yet. Step 7. Step 8. Route the main I/O cable (p/n 715-3781) behind Route the fan power cable (p/n 715-3678) be- the elevation motor
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Step 10. Step 9. (for E-TRxe model only) Now install the top display rail. Align the rail’s Route the user detect cable behind the eleva- mounting holes with the neck holes. tion motor and plug it into the user detect con- nector on the left side of frame. Note: If the electronic display console was assembled to the rail; remove the screws holding it to the rail and Note: This user-detect cable is only available on the store the display for later use. E-TRxe model. If y
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Step 13. Step 14. Install left handrail to the frame as shown using Make sure the gap between the rails is closed (3) 5/16-18 x 1.0” socket head screws and (3) and, using the 5/32” Hex key, fasten the (2) 5/16 washers. Partially lift up the side bed cov- #10 button head socket screws. Tighten the ers, if necessary. Note the orientation of the screws to a a torque value of 45 in-lbs (5.0 mounting plate. DO NOT tighten screws fully Nm). Repeat for the other side. yet. Repeat install f
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Step 17. Step 18. Now tighten the 4 display rail fasteners (where Tighten handrail fasteners where handrails are neck is joined with display rail) to a torque joined with treadmill frame. Tighten the screws value of 200 in-lbs (22.5 Nm). to a torque value of 200 in-lbs (22.5 Nm). Re- peat for the other side. Step 20. Step 19. Fasten the side bed covers (left and right) with Verify that the side bed covers join properly to (1) #10-24 x 3/4 Truss head screw on each the end ca
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Step 21. Step 22. Re-install the shroud over motor compartment. Secure the front of the motor shroud with (2) #10 Truss head screws. Slide the back end of shroud in place (where shroud meets rails) then align the screw holes on the front of shroud with the holes on the frame. 2 1 Step 23. Step 24. Now secure the sides of the motor shroud and Snap the front motor shroud cap in place, then the bed covers to the frame with (4) #10 Truss slide and install the neck grommet over
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Step 26. Step 25. Insert the power cord through the tie wrap loop Install left and right handrail grommets. Slide below motor compartment and connect it to the the grommet down the rail and snap it in place power receptacle. over the bed rails covers. Push down and ro- tate the grommet slightly to seat the tabs into Note: Don’t turn on the power switch yet. the plastic covers. Note: Make sure the grommet is tightly secured in place. Step 27. Step 28. Secure the power ca
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LED DISPLAY CONSOLE INSTALLATION INSTRUCTIONS Step 2. Step 1. If the back display covers are attached to display Remove electronic display console from pack- console then remove and save them for later aging materials. use, otherwise proceed to the next step. Note: If you are installing an iPod® Kit, a MYE Entertain- ment kit or a Personal Viewing Screen kit along with this display, it is recommended that you install the kit’s center console before you mount the display onto the
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Step 5. Step 6. Connect the E-Stop cable (g) to J25 connector Connect the Hot Bar cable (i) to J15 connector on the display board, then connect the rail stop on the display board. cable (f) to J5 connector on the display board. . Step 8. Step 7. Connect the fan power cable (b) to J20 connec- Connect the contact heart rate cable (c) to heart tor on the display board. rate board connector on the display board. 15 620-7920 Rev A
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Screw Locations Step 9. Step 10. Connect the main I/O cable (e) to J1 connector Mount the display assembly to the frame and on the display board. note the screw locations (see figure above). Secure top assembly with (4) M4 screws and (4) flat 5/16 washers. Step 11. Step 12. Attach ground strap of the display assembly to Secure the lower left and lower right of the dis- the frame with a screw and washer. play assembly with (1) M4 screw and (1) flat 5/16 washer on each side. 16
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Step 14. Step 13. Install the lower display back cover onto dis- Install the top back cover piece (p/n 020-7074) play using (6) M4 screws. Next install upper onto the upper display back cover (p/n 020- 7069). display back cover onto display with (8) of the same screws, tighten all screws. Caution: Do not use power tools or over torque the screws. Step 15. Step 16. If not performed previously, position the tread- Turn the power switch on. Perform a visual in- mill where you pla
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Us e the checklist below to ensure the proper installation of the E-Series Treadmill: 1. All parts and hardware in the package are accounted for. 2. All screws are tightened down to their specified values. 3. Neck is properly mounted and secured to the base frame. 4. Left and right handrails are properly mounted and secured to the based frame. 5. Display frame is properly mounted and secured to the neck and handrails. 6. Electronic display console is properly mounted and secured to th
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THIS PAGE INTENTIONALLY LEFT BLANK 19 620-7920 Rev A
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EMBEDDED DISPLAY CONSOLE INSTALLATION INSTRUCTIONS 1 2 4 5 3 Step 1. Step 2. Remove all contents from the packaging and Take out the embedded display console out of verify that you have the following parts: the box and remove all packing material. Verify 1. Embedded display console. no visual damage is present on the assembly. 2. E-TRe tool kit 3. E-TRxe tool kit 4. Owner’s manual 5. Warranty registration card Step 3. Peel off yellow tape that holds the back covers to the
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g f j e i d b c a h Step 9. Step 8. Identify the cables coming from neck and rails: Position the display assembly near the top rail while a helper makes the necessary connec- a. DC power cable f. Rail stop cable tions. b. Fan power cable g. E-Stop cable c. Contact heart rate cable h. Coax cable d. Headphone jack cable i. hot Bar keypad cable e. Main I/O cable j. User-Detect (E-TRxe only) Note: The fan power cable (b) in not needed on the em- bedded display; it can be tucke
