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MODEL G0619
DELUXE SMALL MILL/DRILL
OWNER'S MANUAL
COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC. REVISED MAY 2007.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CR8850 PRINTED IN CHINA
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Table of Contents INTRODUCTION ............................................... 2 SECTION 5: ACCESSORIES ......................... 23 Foreword ........................................................ 2 SECTION 6: MAINTENANCE ......................... 25 Contact Info ................................................... 2 Schedule ...................................................... 25 Data Sheet ..................................................... 3 Lubrication ..................................
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INTRODUCTION Foreword Contact Info If you have any comments regarding this manual, We are proud to offer the Model G0619 Deluxe please write to us at the address below: Small Mill/Drill. This machine is part of a growing Grizzly family of fine metalworking machinery. Grizzly Industrial, Inc. When used according to the guidelines set forth in C /O Technical Documentation Manager this manual, you can expect years of trouble-free, P.O. Box 2069 enjoyable operation and proof of Grizzly’s com-
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Product Dimensions: Weight......................................................................................................................................... 364 lbs. 3 Length/Width/Height...............................................................................................27"L x 30"W x 33 ⁄4"H Foot Print (Length/Width)...........................................................................................................16" x 13" Shipping Dimensions: Type......................
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Main Specifications: 3 Spindle Travel ........................................................................................................................ 2 ⁄4" 7 Drawbar .................................................................................................................... ⁄16" x 20 TPI Spindle Taper ...........................................................................................................................R8 Swing ...............................................
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Identification A C B X D W V E F U G T S R P Q H O M N L I J K Figure 1. G0619 Identification. M. Table Locks A. Safety Cover and Drawbar N. Longitudinal Scale B. Fine Feed Knob O. Milling Table C. Headstock Tilt Scale P. Quill Handle Tapping Button D. Main Power Switch Q. Drill Chuck E. Fine Feed Lock Knob w/Assist Lever R. Spindle Lock Lever F. Quill Feed Lever S. Chip Guard G. Precision Dovetailed Column T. Digital Spindle Depth Unit and Readout H. Longitudinal (X-Axis) Handwheel U. Chip Gu
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. Make a habit of checking for OPERATE MACHINERY. Make sure keys and adjusting wrenches before turn- operation instructions are safe and clearly ing machinery ON. understood. 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. Check Keep all children and visitors a safe dis- for binding and alignment of parts, broken tance
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Additional Safety for Mill/Drills 1. UNDERSTANDING CONTROLS. Make sure 10. MACHINE CARE AND MAINTENANCE. you understand the use and operation of all Never operate the mill/drill with damaged or controls. worn parts. Maintain your mill/drill in proper working condition. Perform routine inspec- 2. SAFETY ACCESSORIES. Always use a tions and maintenance promptly. Put away chip guard in addition to your safety glasses adjustment tools after use. when milling to prevent bodily injury. 11. DISCON
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu- Serious personal injury could occur if you ration does not comply connect the machine to the power source with local and state codes. before you have completed the set up pro- Ensure compliance by cess. DO NOT connect the machine to the checking with a qualified power source until instructed to do so. electrician! Amperage Draw The M
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SECTION 3: SET UP Setup Safety Items Needed for Setup The following items are needed to complete the This machine presents setup process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- Description Qty al to become familiar with • Precision Level ........................................... 1 the controls and opera- • Safety Glasses (for each person) .............. 1 tions before starting the • Solvent .....................
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Inventory C E D After all the parts have been removed from the crate, you should have the following items shown in Figures 3 & 4: H F G Contents Qty A. Assembled Mill/Drill .................................... 1 B. Drill Chuck and JT6 x R8 Arbor ................. 1 I C. Oil Bottle ..................................................... 1 D. T-Nuts ......................................................... 2 E. Chuck Key .................................................. 1 F. End Wrenches 8/10, 14
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Floor Load oil to prevent corrosion during shipment. Remove Refer to the Machine Data Sheet for the weight this protective coating with a solvent cleaner or and footprint specifications of your machine. citrus-based degreaser such as Grizzly’s G7895 Some residential floors may require additional Citrus Degreaser. To clean thoroughly, some parts reinforcement to support both the machine and must be removed. For op
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Feet Mounting to Workbench Four leveling feet have been included with your mill/drill. However, for greater safety and bet- Your mill/drill should be bolted to a workbench to ter performance, we recommend bolting your provide maximum rigidity and safety. machine to a sturdy workbench. Components and Hardware Needed: Qty Components and Hardware Needed: Qty Feet with Hex Nut M12-1.75 ............................... 4 Hex Bolts M12-1.75 x (length as needed) ...........4 Flat Washers 12mm .....
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4. Make sure all switches are OFF and connect Test Run and the mill/drill to the power source. Spindle Break-in 5. Turn the main power switch ON, and push the START button on the control panel. The spindle will begin to turn at a low RPM. The Model G0619 spindle speed can be set from 100–1750 RPM. You must follow the proper 6. Now push the + button until the mill/drill break-in procedures to ensure the spindle bear- reaches approximately 600 RPM, then let it ings break-in and seat befor
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SECTION 4: OPERATIONS Spindle Height Operation Safety Control Spindle height is changed by unlocking the quill Damage to your eyes, lungs, and ears could lock and using the down feed handles or the fine result from using this machine without feed knob (Figure 10). The digital spindle height proper protective gear. Always wear safety readout indicates the spindle height. glasses, a respirator, and hearing protection when operating this machine. To change the spindle position: 1. Unlock th
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5. Using the 17mm wrench, loosen the drawbar Drill Chuck one turn only. DO NOT remove it. To install the drill chuck and arbor: NOTICE DO NOT completely unscrew the drawbar 1. DISCONNECT THE MILL/DRILL FROM before striking it with the hammer. You will POWER! damage the threads on the drawbar and the arbor. 2. Insert the chuck arbor into the spindle so it engages the alignment pin inside of the 6. Tap the top of the drawbar with the hammer. spindle and makes contact with the drawbar Thi
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To remove the collet: R-8 Collets 1. DISCONNECT THE MILL/DRILL FROM POWER! If you do not use the drill chuck and arbor, you need to use a collet to insert the cutting tool into 2. Tighten the headstock lock. the spindle. Your Model G0619 features an R-8 spindle taper, which gives the freedom to use standard R-8 collets. These optional collets come 1 7 in many sizes, typically ranging from ⁄16" to ⁄8" and 3mm to 20mm, and should be matched to LACERATION HAZARD! your cutting tool shank s
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To tilt the headstock to the left or right: Headstock Travel 1. DISCONNECT THE MILL/DRILL FROM (Z-Axis and Rotation) POWER. 2. Using a 17mm wrench, loosen both head- Headstock height is adjustable in the vertical Z- stock tilt acorn lock nuts (Figure 15). axis to accept large workpieces. For unique mill- ing operations, the headstock can be tilted right 3. Insert a 6mm hex wrench into the index pin or left between 0° and 90°. Your mill/drill has a release port (Figure 15), and turn the hex
