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CUSTOM
™
PASTA
SYSTEM
ELECTRIC
SERVICE
MANUAL
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
1-800-KEATING
www.keatingofchicago.com
Part # 024763 Electric Pasta 0709 7/09
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This operating, installation, and service manual should be given to ™ the user. The operator of the Custom Pasta System should be familiar with the functions and operation of the cooker. This manual must be kept in a prominent, easily reachable location near the Pasta System. POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT WARNING FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER Do not store flammable APPLIANCE. liquids
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TABLE OF CONTENTS SECTION I SPECIFICATIONS . . . . . . . . . . . . . . 2 SECTION V SERVICE DIAGNOSIS Auto-Fill System . . . . . . . . . . . . . . . . . . . . . . . . . . .11 SECTION II INSTALLATION Cooker Heating Section . . . . . . . . . . . . . . . . . . . . .11 Troubleshooting Charts . . . . . . . . . . . . . . . . . .12-13 Shipment and Transit . . . . . . . . . . . . . . . . . . . . . . . .4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 SECTION VI PARTS LI
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I INTRODUCTION STANDARD ACCESSORIES • Keating Klenzer Sample • Drain clean out rod Instructions in this manual should be read thoroughly • Sensor Cleaning Brush before attempting to operate this Keating Electric Pasta Cooker. All installation and service on Keating STANDARD PASTA SYSTEMS Equipment must be performed by qualified, certified, • Sizes: 14” to 24” licensed and/or authorized installation or service 1 personnel. • Water capacity 5 /2 to 24 gallons • 24” Pasta System can cook 6 lbs.
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SAFETY PRECAUTIONS IF THE EQUIPMENT IS NOT WARNING INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE ABOVE, THIS SYMBOL WARNS YOU THAT SERIOUS BURNS CONCENTRATIONS OF CARBON OR OTHER INJURIES MAY RESULT IF SAFETY MONOXIDE IN EXCESS OF THE INSTRUCTIONS ARE NOT FOLLOWED. ESTABLISHED LIMITS COULD BE PRESENT IN THE KITCHEN Improper installation • This service manual should be retained in a safe can cause damage, injury or death. ENVIRONMENT. place for future reference. The installation of y
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II INSTALLATION IT MAY BE NECESSARY TO INSTALL A BACK FLOW OR CHECK VALVE ON THE WATER SUPPLY LINE ™ This Custom Pasta System MUST TO THE PASTA COOKER. CHECK WITH EITHER WARNING be installed, inspected, calibrated YOUR LOCAL WATER OR HEALTH DEPARTMENT and serviced by qualified and/or TO DETERMINE IF THIS IS NECESSARY IN YOUR certified and/or licensed service SPECIFIC AREA. personnel – you may void your Keating warranty if installation is not DROP-IN PASTA COUNTER completed per current local, nat
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Push the fryer forward as far as it will go holding the RESTRAINING fryer on approximately a 15° angle, and then drop the rear of the pasta cooker into its proper position lowering DEVICES ™ it down gently so you do not deform the table or On Custom Pasta System WARNING equipment stand. installations with casters, casters and jam nuts must be completely tightened. Adequate means must also POSITIONING be provided to limit the movement of CLEARANCES the appliance without depending on the connecto
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In most cases the health department will not allow a thermostats. Having less than a twenty degree difference will increase the possibility of a boil over and direct connection between the cooker drain and the floor receptical. Contact your local health department for cause the pasta cooker to short cycle. The recommended starting temperatures for the cooker are specific information in your area. 212°F (98.8°C) for the primary and 190°F (87.8°C) for the secondary thermostat. Using these settings
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thermostat calls for additional heat at start up or 5. Start the timer. Basket(s) will automatically occasionally when water is added. Follow cooking lower into the Pasta System vessel. procedures below for your model. 6. When cooking cycle is complete, an audible alarm will sound and the basket(s) will raise NOTE: Use of sodium chloride during the cooking automatically. Allow water to drain before process will have a detrimental effect on the cooker tank removing. and will void the warranty.
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4. Fill Pasta System vessel with water. See page 6 – unit must be unplugged (two people may be needed). Filling. The timer will turn ON and the display will now be indicating UNDER NO CIRCUMSTANCES SHOULD THE PASTA • – – – – – – SYSTEM BE LEFT UNATTENDED DURING OR • BOIL-OUT. TRAINED PERSONNEL MUST BE The BEEPER will BEEP 4 times. PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF NOTE: If STEP 1 was OK, proceed to STEP 2. If not, retry WATER DROPS BELOW HEAT TRANSF
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When the countdown has reached "00:00" the relay PREVENTIVEMAINTENANCECHART output contacts will open, the display will flash, and the TIMEFRAME OPERATOR/OWNER SECTION audible alarm will sound. To cancel the audible alarm, • Clean sensor tube with a brush Hourly press any button. � Check lights and controls. Daily III C. PAUSE FEATURE � Check water level. � Clean all baskets. To pause a cycle in progress, press any button. The � Clean sensor tube with a brush relay output contacts will open, the
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every calibration. Position near primary thermostat NOTE: For Pasta Systems with casters, flexible hose (center) bulb is recommended. must be used to avoid leaking when the Pasta System is moved for cleaning. 4. Pre-2000 model: If calibration of thermostat is found to be less than 15°F(9.44°C) off, simply loosen Control of the water level is fully automatic with the three dial plate retaining screws, rotate dial plate to auto-fill system. The water level is controlled by two match thermometer
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V SERVICE DIAGNOSIS THE COOKER MUST BE DISCONNECTED FROM ITS POWER SOURCE OR SHUT DOWN AT THE BREAKER PRIOR TO SERVICE. AUTO-FILL SYSTEM The auto-fill system allows the automatic addition of water to the pasta cooker during cooking or idle function. The system is controlled by the on/off switch explained in CLEANING. If the system should fail to allow the pasta cooker to fill with water, check the power supply to the pasta cooker. If the left side amber indicating light is not on, check the circ
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TROUBLESHOOTING CHART The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company. Call 1-800-KEATING if you need assistance in locating a qualified service company. COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) Water always filling 1. Clean sensors thoroughly with brush and vinegar. 2. Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. 3. If filling persists, ground out the top sensor
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COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) Unit is out of power 1. Check electrical connection. 2. Check fuses. 3. Check Hi-Limit control. PROBLEM PROBABLE CAUSE SOLUTION Pasta Cooker has poor recovery or a.Over-filling baskets. a.Don’t overfill baskets. runs cold. b.Thermostat out of calibration. b.Calibrate thermostat. See pages 9-10 - Calibration. c.Element is faulty. c.Replace element. d.Thermostat is faulty. d.Replace thermostat. e.Contactor is faulty. e.Replace contactor. Contactor ch
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VI PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling Keating at 1-800-KEATING or your local servce company. You may also order online at Keating’s part store, www.keatingofchicago.com. Refer to the limited warranty in this manual for complate service and ordering information. The model/serial plate is located on the inside of the front door. The serial and model numbers are necessary when ordering. NOTE: On Drop-In Pasta Cookers, the model/serial plate is attached to the t
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™ PARTS LIST FOR CUSTOM PASTA SYSTEM SPLASHBACK 5 4 FLUE 3 1 2 6 1 Enlarged for Detail ITEM DESCRIPTION MODELS PART # 14 18 20 24 1 HEATING ELEMENT 220V 6500W 14" ONLY 018668 2 1 HEATING ELEMENT 220V 6000W 18" & 20" ONLY 004353 3 3 1 HEATING ELEMENT 220V 6000W 24” ONLY 004355 4 (SEE DETAIL - QUANTITIES ARE PER ELEMENT) B. WASHER FLAT #10 059502 2222 C. WASHER LOCKTOOTH #10 011562 4444 D. NUT 10-32 HEX 000361 2222 E. NUT 5/8 JAM HEX 004323 2222 F. WASHER 1 1/8” OD X 5/8” ID X 3/32” 004319 2222 G.
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VII WIRING DIAGRAMS 14" ELECTRIC PASTA 2-THERMOSTAT WIRING DIAGRAM (WITHOUT TIMERS) 16 (2)
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14" ELECTRIC PASTA WITH DIGITAL TIMERS WIRING DIAGRAM 17
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14" ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM (PRE-2000 SERIES) BLACK DIAL TIMER (NOT DIGITAL) 18
