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91Xi CROSS-TRAINER (91X-0XXX-02)
Customer Support Services
PARTS MANUAL rev 19 Mar 2008
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91Xi CROSS-TRAINER 91X-0XXX-02 Contents S/N XTN100000 and up Miscellaneous .......................................................................................................... 3 Drive Belts and Alternator ........................................................................................... 4 Console Support Assembly ........................................................................................... 5 Console Assembly ..............................................
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91Xi CROSS-TRAINER 91X-0XXX-02 Miscellaneous S/N XTN100000 and up Description Part No. OPERATION MANUAL M051-00K61-A111 SERVICE MANUAL M051-00K61-A114 ARCTIC SILVER TOUCH UP PAINT: 0017-00008-0204 SPRAY CAN 0017-00008-0205 .5 OZ BOTTLE W/APPLICATOR 0017-00008-0206 .33 OZ PEN ACCESS PANEL ASSEMBLY AK61-00190-0000 CONTENTS: AK32-00020-0002 120” COAX CABLE AK32-00078-0001 120” POWER EXTENSION CABLE 0K61-01373-0000 ACCESS BRACKET 0017
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91Xi CROSS-TRAINER 91X-0XXX-02 Drive Belts and Alternator S/N XTN100000 and up Alternator Intermediate Bracket Alternator Pivot Bolt 0017-00009-0841 0K61-02400-0001 0017-00101-0964 Alternator w/Flywheel Assembly Alternator Strap Bolt-2 AK61-00250-0001 0017-00101-0986 Flange Lock Nut Alternator Flywheel 0017-00103-0188 0K61-02500-0001 Lock Nut 0017-00103-0117 Alternator Strap w/Insert 0K61-02601-0000 Alternator Belt 0K53-01184-0000 Drive Belt 0K61-02701-0000 Intermediate Pulley Bolt
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91Xi CROSS-TRAINER 91X-0XXX-02 Console Support Assembly S/N XTN100000 and up Mounting Screws (8) (not shown for accessory tray and console) 0017-00101-1744 Accessory Tray Kit GK63-00002-0062 Main Cable Bullhorn Grip 11.75” (2) AK61-00136-0000 0K62-01136-0002 Console Cap Console Support 0K61-01283-0001 Assembly AK61-00500-0015 Polar Cable AK36-00021-0003 Bolt-2 0017-00101-1645 Flat Washer-2 0017-00104-0192 5
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91XI CROSS-TRAINER 91X-0XXX-02 Console Assembly S/N XTN100000 and up Bezel/Switch Assembly Switch Membrane AK63-00075-0001 118E-00001-0140 Upper Overlay Console Board - Lower B084-92222-B000 Console Board - Upper A084-92219-A023 Console Case Assembly Lower Overlay AK63-00121-0001 Phillips Pan Screws(13) 0017-00101-1650 Battery Door 0K63-01029-0001 Overlay/Bezel/ Console Assembly Switch Assembly AK61-00206-0001 Eng/Eng AK61-00207-0001 AK61-00206-0002 Eng/Met AK61-00207-0001 AK61-0
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91Xi CROSS-TRAINER 91X-0XXX-02 Roller Assembly S/N XTN100000 and up Snap Ring 0017-00100-0152 Flat Washer 0017-00104-0417 Roller Bearing Assembly GK61-00002-0026 Shaft Collar Allen-Head 0K61-01260-0000 Cap Screw 0017-00101-1645 Set Screws 0017-00101-0314 Arm Extension 0K61-03004-0000 Crank Cover 0K61-03100-0002 Locking Nut 0017-00103-0025 Bolt 0017-00101-1606 Crank Arm AK61-00064-0001 Set Screw Square Key 1/4-20x5 0K53-01122-0000 0017-00101-0333 7
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91Xi CROSS-TRAINER 91X-0XXX-02 Crankshaft Assembly – AK61-00157-0002 S/N XTN100000 and up Hex Bolts (4) Poly-V Crank Pulley 0017-00101-1551 1.00” Dia. Pillow Block (2) 0K61-02409-0000 0K53-01181-0000 Crankshaft Plate 0K61-02302-0001 Torx screw 0017-00101-1282 Flat Washer 0017-00104-0144 Crankshaft w/plate 0K61-01360-0002 Locking Nut (4) Retaining Ring (2) 0017-00103-0019 0017-00100-0152 Magnet-Standoff Assy. AK62-00186-0000 8
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91Xi CROSS-TRAINER 91X-0XXX-02 Drive Linkage Assembly – GK61-00002-0020 S/N XTN100000 and up Control Link w/Bearing Assembly Black Bearing AK61-00073-0001 Front Side Control Link Spherical Washer Sleeve 0017-00009-1085 0K61-01261-0000 Spherical Flat Washer End Sleeve 0017-00104-0164 0K61-01066-0000 Wave Washer Spring 0017-00009-1084 Locking Nut Flat Washer 0017-00103-0286 0017-00104-0164 Silver Bearing Back Side 9
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91Xi CROSS-TRAINER 91X-0XXX-02 Anti Lift Bracket and Outer Pedal Covers S/N XTN100000 and up Right Link Cover w/ink transfer decal AK61-00208-0001 Allen Head Bolt 0017-00101-1645 Phillips Pan Screw 0017-00101-1646 Roller Retainer Plate Left Link Cover 0K61-04114-0000 w/ink transfer decal AK61-00208-0002 10
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91Xi CROSS-TRAINER 91X-0XXX-02 Frame Assembly S/N XTN100000 and up Pillow Block Bearing Nuts 0017-00103-0025 Pillow Block Bearing Washers 0017-00104-0192 Extrusion Cover 0K61-06121-0008 Pillow Block Screw (14) Bearing Bolts 0017-00101-1282 0017-00101-1635 Resistor Bracket Assembly w/cable Control PCB AK61-00127-0000 AK61-00145-0000 Screw (14) 0017-00101-1282 11
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91Xi CROSS-TRAINER 91X-0XXX-02 Clevis and Front Frame Covers S/N XTN100000 and up Grommets-14 0017-00042-0754 Clevis Cover Screw-2 0017-00101-1242 Stabilizer Cap-4 0K61-01284-0001 Leg Leveler-4 AK61-00035-0000 Wheel Shaft 0K61-01300-0000 Clevis Cover-2 Wheel-2 AK61-00062-0001 0017-00042-0674 Wheel Cap-2 Wheel & Cap Kit 0017-00042-1066 GK61-00002-0011 Front Cover-LT 0K61-06240-0002 Phillips Screw-18 0017-00101-1242 Front Cover-RT 0K61-06250-0002 12
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91Xi CROSS-TRAINER 91X-0XXX-02 Pedal Lever Assembly S/N XTN100000 and up Pedal Kit Screw Tape-4 pieces GK61-00002-0054 Locking Nut-2 0017-00101-1242 0K61-04115-0002 0017-00103-0137 Pedal Lever Clevis Shaft-2 Inside Cover-LT Push-On Clip-4 0K61-01076-0000 0K61-06300-0004 0017-00009-1143 Inside Cover-RT Bolt-2 0K61-06320-0004 0017-00101-1646 Left Pedal Assembly AK61-00172-0002 Right Pedal Assembly AK61-00172-0001 O-Ring 0017-00041-0053 Rocker Seal, Stealth 0K61-01359-0003 BEVELED WASHER OK61-0
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91Xi CROSS-TRAINER 91X-0XXX-02 Rocker Arm Covers S/N XTN100000 and up Rear Rocker Arm Cover 0K61-06341-0003 Polar Receiver AK40-00045-0001 Insulator Receiver Tube 0K36-01059-0002 Front Rocker Arm Cover 0K61-06340-0003 Front Deadshaft Cover 0K61-06350-0003 Rear Deadshaft Cover 0K61-06351-0003 Front Rocker Arm Cover 0K61-06341-0003 Rear Rocker Arm Cover 0K61-06340-0003 Phillips Pan Screw-18 0017-00101-1242 14
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91Xi CROSS-TRAINER 91X-0XXX-02 Rocker Arm Assembly S/N XTN100000 and up Flat Washer 0017-00104-0454 Shaft Split Collar Hex Bolt 0K61-01259-0000 0017-00101-1635 Rocker Arm AK61-00094-0003 15
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91Xi CROSS-TRAINER 91X-0XXX-02 Rear Drive Shrouds w/Decals S/N XTN100000 and up Right Rear Cover w/Decal AK61-00176-0001 Left Rear Cover w/Decal AK61-00176-0002 Plug (2) 0k14-01384-0000 Phillips Pan Screw (22) 0017-00101-1242 16
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91Xi CROSS-TRAINER 91X-0XXX-02 Upper Arm/Heart Rate Assembly S/N XTN100000 and up Upper Arm - RT Assembly Upper Arm - LT AK61-00178-0001 Assembly AK61-00178-0002 Electrode Kit GK20-00002-0005 Flat Washer 0017-00104-0450 Bolt 0017-00101-1645 Life Pulse Cable AK61-00051-0000 Strain Relief Bushing 0017-00042-1078 17
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91Xi CROSS-TRAINER 91X-0XXX-02 Cables S/N XTN100000 and up Power Control Board Cable AK61-00135-0000 *ORANGE CONTROL PCB B084-92218-*000 P2 POWER RES. 12POS.MNL 2 x .75 B084-92218-*002 OHM #RED/BLK 240W 4 RPM_ALT #RED/BLK #GREEN 7 ValtR #RED/BLK ACTAP Valt #GREEN Reed Switch 9 ValtR #GREEN 12 ValtR Assembly 8 ValtR GND *RED 10 Valt 118E-00001-0140 P3 Valt 11 FIELD EXC FIELD RTN 3POS.MINI FIT #BLK GND 5 #BLK 2 GND GND 1 #BLK 2 N.C. 3 GND Vbat N.O. 3 1 GND RPM_REED COM 6 FIELD MAGNET
