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MODEL M1102/M1103
16-SPEED DRILL PRESS
OWNER'S MANUAL
Phone: (360) 734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © FEBRUARY, 2006 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#7958CR
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INTRODUCTION SAFETY ELECTRICAL SET UP OPERATIONS MAINTENANCE SERVICE PARTS Contents INTRODUCTION ..................................................................................................3 Woodstock Technical Support ............................................................................ 3 About Your New 16-Speed Drill Press ................................................................... 3 Specifications ...........................................................................
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SERVICE ......................................................................................................... 27 Troubleshooting ...........................................................................................27 Feed Shaft Spring Tension ...............................................................................30 Electrical Components ...................................................................................31 110V Wiring Diagram M1102/M1103 .........................
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INTRODUCTION M1102/M1103 16-Speed Drill Press INTRODUCTION Woodstock Technical Support We stand behind our machines! In the event that questions arise about your machine, parts are miss- ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot prob- lems and send out parts for warranty claims. If you need the latest edition of this manual, you can download
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M1102/M1103 16-Speed Drill Press M1102 Specifications Motor Type: ...................................................... TEFC Capacitor Start Induction 1 Motor: ........................................... /2 HP, 110V, 8.5 Amp., Single-Phase ⁄ 60 Hz RPM: .............................................................................................. 1725 Power Transfer: ........................................................................ V-Belt Drive Bearings: ..................................
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INTRODUCTION M1102/M1103 16-Speed Drill Press Identification Refer to the list below and see Figure 1 to become familiar with the drill press controls. 1. Light Switch: Turns light ON/OFF. 1 2. Power Switch: Turns motor ON/OFF. 2 3. Depth Stop: Limits quill travel to a pre-set drilling 12 depth. 3 4. Chuck Guard: Adjustable plastic shield covering the chuck minimizes exposure to sharp drill bits. 11 4 5. Small Lock Lever: Locks table rotation. 6. Mounting Holes: When used correctly, allo
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M1102/M1103 16-Speed Drill Press SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accid
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SAFETY M1102/M1103 16-Speed Drill Press Safety Instructions for Machinery 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use pad
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M1102/M1103 16-Speed Drill Press Safety for Drill Presses READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury may conditions. No list of safety guidelines can occur if safety and oper- be complete—every shop environment is ational information is not different. Failure to follow guidelines could understood and fo
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ELECTRICAL M1102/M1103 16-Speed Drill Press ELECTRICAL 110V Operation ® The SHOP FOX Model M1102/M1103 operates at 110 volts and draws 8.5 amps. Use a NEMA-style 5-15 plug and receptacle (Figure 1) to connect your machine to power. We recommend connecting this machine to a dedicated circuit with a verified ground, using a 15 amp circuit breaker. Never replace a circuit breaker with one of higher amperage without consulting a qualified electri- cian to ensure compliance with wiring codes.
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M1102/M1103 16-Speed Drill Press SET UP If any parts are missing, examine the pack- Unpacking aging for the missing parts. For any missing parts, find the part number in the back of this manual and contact Woodstock International, Inc. at (360) 734-3482 or at tech-support@shopfox.biz Get lifting assistance before starting assembly. The Model M1102/M1103 drill press is heavy. DO NOT attempt to lift it without help! SUFFOCATION HAZARD! Immediately discard all Your drill press has been ca
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SET UP M1102/M1103 16-Speed Drill Press Machine Placement Cleaning Machine • Floor Load: This machine distributes a The unpainted surfaces are coated with a waxy heavy load in a small footprint. Some work oil to protect them from corrosion during ship- benches may require additional bracing to ment. Remove this protective coating with a support both the machine and a workpiece. solvent cleaner or citrus-based degreaser. To clean thoroughly, some parts may need to be • Working Clearances: C
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M1102/M1103 16-Speed Drill Press Column and Base The column must be secured on the base to properly assemble your drill press. To secure the column to the base, do these steps: 1. Place the column on the base and align the mounting holes. 2. Secure the column to the base with the four lock washers and hex bolts as shown in Figure 3. Table Support The table support must be installed as described to prop- Figure 3. Column secured to base. erly assemble your drill press. To install the table sup
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SET UP M1102/M1103 16-Speed Drill Press 4. Place the rack inside of the table support assembly, mesh it together with the pinion, and slide the table support/rack assembly over the column, as shown in Figure 6. NOTICE DO NOT overtighten the column ring lock screw in the next step, or you will split the column ring. Merely tighten it to a snug fit. Figure 6. Sliding table support and rack 5. Slide the column ring over the column with the bev- over the column. eled edge facing down (Figure
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M1102/M1103 16-Speed Drill Press Headstock The headstock must be mounted on the column/base assembly before the drill press can be operated. Moving and installing the headstock is a two-person job. The headstock is very heavy. In the next step, you MUST have assistance when moving, lifting or mounting the headstock on the column and base assembly. To install the headstock, do these steps: Figure 9. Aligning headstock with a 1. Loosen the two set screws on the right side of the typical d
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SET UP M1102/M1103 16-Speed Drill Press Chuck Guard The chuck guard must be installed before the chuck is attached to the spindle. To install the chuck guard, do these steps: 1. Loosen the Phillips head screw and lock nut on the chuck guard clamp. 2. Place the chuck guard over the spindle, and tighten the Phillips head screw and lock nut. Note: (Optional) To prevent the guard from slipping off of the spindle, move the table up until it is just below the guard as shown in Figure 11. Or ha
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M1102/M1103 16-Speed Drill Press 4. Place the drill chuck face down on a workbench. The arbor has a short taper and a long taper. Place the short taper into the socket in the back of the drill DO NOT use a steel hammer on the chuck and tap it with a rubber or wooden mallet, drill chuck to seat the arbor into the as shown in Figure 13. If the chuck fails to remain spindle. You will damage the chuck secure on the arbor, repeat Steps 1 & 2. and/or spindle, which may make them unusable or
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SET UP M1102/M1103 16-Speed Drill Press Downfeed Handles & Belt Cover Knob The downfeed handles must be installed to properly oper- ate the drill press. Spindle Hub To install the downfeed handles, do these steps: 1. Thread the knobs onto the handles, then thread the handles into the spindle hub, as shown in Figure 15, and tighten. Belt Cover 2. Install the belt cover knob in its place (see Figure 15 Knob for location). Figure 15. Downfeed handles and belt cover knob installed. Table The t
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M1102/M1103 16-Speed Drill Press Work Light The Model M1102/M1103 includes a 110V light socket for an optional light bulb. When the drill press is shipped from the factory, a dust plug is installed in the light sock- et for protection. Use only bulbs that are “safety coated” and shatter resistant. The bulb will be exposed at the bottom of the head casting which helps with illumination. Impacts with a bulb not “safety coated” may shat- Keep loose clothing rolled up and out ter, exposing the
