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For Serial Nos.
540,000 & Higher
Part No. 103-9182
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WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) in place and in proper working condition. ♦ Stop engine and wait for all moving parts to stop. Remove spark plug wire(s) or remove key before adjusting, servicing, or performin
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® EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark ® Parts Plus shipment of six (6) line items o
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance, and safety instructions, you will
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TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol............................................................................1 1.2 Training ..............................................................................................1 1.3 Preparation......................................................................................1-3 1.4 Operation ........................................................................................4-7 1.5
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1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. DANGER: White lettering / Red background. Indicates an imminent
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1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you. HOW TO AVOID THE HAZARD ♦ Do not run engine indoors or in a small confined area where dangerous ca
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DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ Purchase and store gasoline only in an approved container. ♦ Always place gasoline containers on the ground away from your vehicle before filling. ♦ Do not fill gasoline containers inside a vehicle or
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1.4 OPERATION Although hazard control and accident prevention partially are dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing. WARNING POTENTIAL HAZARD ♦ Operating
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DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning. HOW TO AVOID THE HAZARD ♦ Do not mow slopes when grass is wet. ♦ Do not mow near drop-offs or near water. ♦ Do not mow slopes greater than 15 degrees. ♦ Reduce speed and use extreme caution on slopes. ♦ Avoid sudden turns or rapi
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WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning. HOW TO AVOID THE HAZARD ♦ Keep the roll bar in the raised and locked position and use seat belt. ♦ Lower the roll bar only when absolutely necessary. ♦ Do not wear seat belt when the roll bar is down. ♦ Drive slowly and carefully. ♦ Raise the
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1.4.16 This mower was designed for one operator only. Keep all others away from mower during operation. 1.4.17 Do Not mow with the discharge deflector raised, removed, or altered unless there is a grass collection system or mulch kit in place and working properly. 1.4.18 Be aware of the mower discharge and direct discharge away from others. 1.4.19 Do Not operate the mower under the influence of alcohol or drugs. 1.4.20 Use extra care when approaching blind corners, shrubs, trees, o
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WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. HOW TO AVOID THE HAZARD ♦ Make sure all hydraulic fluid hoses and lines are in good condition an all hydraulic connections and fittings are tight before applying pressure to hydraulic system. ♦ Ke
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PART NO. 1-523552 LOCATION: Top of Hydraulic Type A Anti-Scalp Rollers Only – Reservoir PART NO. 1-403005 See Figure 10 LOCATION: Left and Right Corners PART NO. 1-323540 of Mower Deck LOCATION: Left Front Corner PART NO. 103-2644 LOCATION: Top of Hydraulic Reservoir PART NO. 107-2112 LOCATION: Top Center of Floorpan PART NO. 1-303508 PART NO. 1-513746 LOCATION: Front Right Corner LOCATION: R
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PART NO. 103-4903 LOCATION: Top Front of RH Fuel Tank PART NO. 103-6340 LOCATION: Bottom Side of Floor Pan PART NO. 107-2102 LOCATION: Inside Surface of Upper Roll bar PART NO. 1-653147 LOCATION: Lefthand Side of Cutting Height Adjustment Plate PART NO. 103-4930 LOCATION: Right of Choke Control on RH PART NO. 103-4892 Fuel Tank LOCATION: Right of Throttle Control on RH PART NO. 103-7491 Fuel Ta
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2.3 FUEL SYSTEM 2.3.1 Capacity: 11.2 gal. (42 L.) 2.3.2 Type of Fuel: Regular unleaded gasoline, 87 octane or higher. 2.3.3 Fuel Filter: For Kohler: Replaceable in-line 15 Micron Kohler P/N 2405002 For Kawasaki: Replaceable in-line Kawasaki P/N 49019-2075 2.3.4 Fuel Shut-Off Valve: 1/4 turn increments (left tank, “OFF”, right tank) 2.3.5 Fuel gauge in left hand fuel tank. 2.4 ELECTRICAL SYSTEM 2.4.1 Charging System: Flywheel Alternator 2.4.2 Chargin
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2.6.3 Armrests: Standard seat: foam padded flip-up armrests with height adjustment. Optional suspension seat: molded adjustable flip-up armrests. 2.6.4 Seat Safety Switch: Incorporated into the Safety Interlock System. Time delay seat switch eliminates rough ground cut-outs. 2.7 HYDROSTATIC GROUND DRIVE SYSTEM 2.7.1 Hydrostatic Pumps: Two Hydro Gear BDP-10A variable displacement piston pumps. 2.7.2 Wheel Motors: Two Parker/Ross with 1 1/4” tapered shafts. 2.7.3 Hydraulic Oi
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2.10 DIMENSIONS 2.10.1 Overall Width: Without deck Discharge chute up Discharge chute down w/44” Deck 43.9 in. (111.5 cm) 47.4 in. (120.3 cm) 54.7 in. (138.9 cm) w/48” Deck 45.9 in. (116.6 cm) 50.3 in. (122.4 cm) 58.1 in. (147.6 cm) w/52” Deck 47.9 in. (121.7 cm) 54.7 in. (138.9 cm) 63.2 in. (160.5 cm) 2.10.2 Overall Length: w/44” Deck w/48” Deck w/52” Deck Roll Bar - Up 74.1 in. (188.2 cm) 74.1 in. (188.2 cm) 77.3 in. (196.3 cm) Roll Bar - Down 80.2 in. (203.7 cm) 80.2 in.
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3.2.2 Raise the rear of the unit and support it with jack stands or equivalent support. CAUTION POTENTIAL HAZARD ♦ Raising the rear of the unit for assembly relying solely on mechanical or hydraulic jacks could be dangerous. WHAT CAN HAPPEN ♦ The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury. HOW TO AVOID THE HAZARD ♦ DO NOT rely solely on mechanical or hydraulic jacks for support. Use adequate jack
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c) Locate the upper u-shaped section of the roll bar. Install the upper roll bar section using the two 1/2-13 x 3 1/4 capscrews from step b and two 1/2-13 hex flange lock nuts. Do not over tighten. Make sure upper roll bar can pivot freely. Notes: • Make sure the capscrew and nuts are installed with the nut to the inside of the roll bar. • Make sure the tab on the lanyard washer is installed as shown and points toward the front of the unit. d) Torque all lower roll bar h
