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WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. IMPORTANT When the mower is used or operated on any California forest, brush or grass covered land, a working spark arrester must be attached to the muffler. If not, the operator is violating state law, Section 442 Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer. WARNING P
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EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2.
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance and safety instructions, you will prolong the life of your mo
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TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol ........................................................................... 1 1.2 Training.............................................................................................. 1 1.3 Preparation ..................................................................................... 1-3 1.4 Operation........................................................................................ 3-4 1.5 Maintenance & Storage....
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1. SAFETY 1.1 SAFETY ALERT SYMBOL THIS SAFETY ALERT SYMBOL IS USED BOTH IN THIS MANUAL AND ON THE MACHINE TO IDENTIFY IMPORTANT SAFETY MESSAGES WHICH MUST BE FOLLOWED TO AVOID ACCIDENTS. THIS ALERT SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information which alerts you of unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. When used with the word DANGER: IT DENOTES THAT AN EXTREME HAZARD EXISTS W
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WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you and is also known to the State of California to cause birth defects. HOW TO AVOID THE HAZARD ♦ Do not run engine indoors or in a small confined area where dangerous carbon monoxide fumes can collect. DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A fire or
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DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ Purchase and store gasoline only in an approved container. ♦ Always place gasoline containers on the ground away from your vehicle before filling. ♦ Do not fill gasoline containers inside a vehicle or on a truck or tr
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1.4.5 Use EXTREME caution when backing up. LOOK BEHIND YOU!! 1.4.6 Stop the blades when crossing surfaces other than grass; and when transporting the mower to and from the area to be mowed. 1.4.7 Never operate the mower with defective guards, shields, or covers. Always have safety shields, guards, switches, and other devices in place and in proper working condition. DO NOT 1.4.8 change the engine governor settings or overspeed the engine. Operating an engine at excessive speed may increase the
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1.5.2 When making adjustments while the engine is running, such as carburetor and motion control linkage adjustments, stand to one side and keep clear of moving/rotating components, such as engine screen, drive belts and sheaves. Do Not wear loose fitting clothing or jewelry that could get tangled in moving/rotating components. 1.5.3 Keep engine and engine area free from accumulation of grass, leaves, excessive grease or oil and other debris which can accumulate in these areas. These materials c
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1.6 SAFETY SIGNS 1.6.1 Keep all safety signs legible. Remove all grease, dirt and debris from safety signs and instructional labels. 1.6.2 Safety signs must be replaced if they are missing or illegible. 1.6.3 When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the
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653140 4.5 4.0 3.5 3.0 2.5 2.0 1.5 PART NO. 633354 PART NO. 653140 LOCATION: Top of Console Left LOCATION: RH Side of Cutting Height and Right Side Adjustment Plate PART NO. 633346 LOCATION: Below Center of Console PART NO. 653147 LOCATION: Lefthand Side of Cutting Height Adjustment Plate PART NO. 303293 LOCATION: On Top of Fuel Tanks PART NO. 523552 PART NO. 513746 LOCATION: Top of Hydraulic LOCATION: Rear of Engine Deck, Reservoir Left and Right Sides PART NO. 633827 PART NO. 653245 LOCATION:
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PART NO. 633922 LOCATION: Front Left Corner Top of Mower Deck PART NO. 653176 LOCATION: Left of Center on Mower Deck, PART NO. 653183 Under Floor Pan LOCATION: Bottom Side of Floor Pan 2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 160,000 & Higher: LHP4417KA; LHP4818KC Serial Nos. 190,000 & Higher: LHP4418KC Serial Nos. 190,000 –219,999: LHP4819KA Serial Nos. 220,000 & Higher: LHP4419KA; LHP4820KC; LHP4821KA; LHP5220KC; LHP5223KC; LHP5223KA 2.2 ENGINE: 2.2.1 Engine Specifications: See Your
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2.4.2 Charging Capacity: 15 amps 2.4.3 Battery Type: BCI Group U1 2.4.4 Battery Voltage: 12 Volt 2.4.5 Polarity: Negative Ground 2.4.6 Fuses: Two 20 amp blade type 2.4.7 Safety Interlock System: Operator must be in seat with Blades disengaged, brake engaged, and motion control levers out (neutral lock) to start engine. Operator must be in seat when Blades are engaged, brake is disengaged, or motion control levers are moved in or engine will stop. Engine will stop if either the left, the ri
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2.7.5 Hydraulic Filter: Replaceable cartridge type. P/N 513211: 10 microns, 18 psi bypass (Summer use above 32° F) P/N 523541: 40 microns, 18 psi bypass (Winter use below 32° F) 2.7.6 Speeds: 44” & 48” units: 0 - 8.1 mph (13.1 km/hr) forward. 0 - 4.2 mph (6.8 km/hr) reverse. 52” units: 0 – 9.5 mph (15.3 km/hr) forward. 0 – 4.9 mph (7.9 km/hr) reverse. 2.7.7 Drive wheel release valves allow machine to be moved when the engine is not running. 2.8 TIRES AND WHEELS 2.8.1 Tir
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2.10.4 Tread Width: (center to center of tires, widthwise) w/44” Deck w/48” Deck w/52” Deck Drive Wheels 34.4 in. (87.4 cm) 36.4 in. (92.5 cm) 38.4 in. (97.5 cm) Front Casters 32.2 in. (81.8 cm) 32.2 in. (81.8 cm) 34.6 in. (87.9 cm) 2.10.5 Wheel Base: (center of caster tire to center of drive tire) w/44” & 48” Deck: 45.9 in. (116.6 cm) w/52” Deck: 47.2 in. (119.9cm) 2.10.6 Curb Weight*: w/44” Deck: 887 lbs. (403.2 kg) w/48” Deck: 907 lbs. (412.3 kg) w/52” Deck: 1025 lbs. (464.
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If the levers do not align with each other, when in the neutral position, (See Fig 2) loosen the hardware and make the appropriate adjustment by sliding/tilting the lever(s) forward or backward until properly aligned and tighten hardware. LEVERS IN MOTION ALIGNMENT CONTROL LEVER MOUNT PLATE TO THE REAR & OUTSIDE OF ARM SHAFT FIG. 1 FIG. 2 CONTROL ARM SHAFT LEVER ALIGNMENT b) If the ends of the levers hit against each other, while in the drive position (levers rotated in as far as possi
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DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gasses WHAT CAN HAPPEN ♦ Battery gasses can explode causing serious injury. HOW TO AVOID THE HAZARD ♦ Keep sparks, flames, or cigarettes away from battery. ♦ Ventilate when charging or using battery in an enclosed space. ♦ Make sure venting path of battery is always open once battery is filled with acid. 3.8.3 Fill cells with battery grade sulfuric acid (1.265 specific gravity) to halfway between top of separators and bot
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3.9 SERVICE HYDRAULIC OIL The machine is shipped with hydraulic oil filled to the top of the baffle in reservoir. Run the machine for approximately 15 minutes to allow any extra air to purge out of the hydraulic system. Check hydraulic reservoir and if necessary fill the reservoir to the appropriate level with Mobil 1 15W-50 synthetic motor oil. 4. OPERATION INSTRUCTIONS 4.1 CONTROLS 4.1.1 Familiarize yourself with all controls before operating the mower. 4.1.2 Motion Control Levers: Located
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CAUTION POTENTIAL HAZARD ♦ Machine can spin very rapidly by positioning one lever too much ahead of the other. WHAT CAN HAPPEN ♦ Operator may lose control of the machine, which may cause damage to the machine or injury. HOW TO AVOID THE HAZARD ♦ Use caution when making turns. ♦ Slow the machine down before making sharp turns. 4.1.3 Blade Engagement Switch: Located just left of center on the console (left side of ignition switch). Switch must be pulled out to the “ROTATE” position to ST
