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OKBX-USER Rev A
Outdoor Knight XL
User’s Information Manual
Models: 400 - 801
This manual must only be used by
WARNING
a qualified heating installer / service
technician. Read all instructions,
including this manual and the
Outdoor Knight XL Service Manual,
before installing. Perform steps in
the order given. Failure to comply
could result in severe personal
injury, death, or substantial property
damage.
Save this manual for future reference.
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Contents HAZARD DEFINITIONS ..................................................... 2 3. OPERATING INSTRUCTIONS ..................................... 9 PLEASE READ BEFORE PROCEEDING ......................... 3 4. SMART SYSTEM CONTROL MODULE 1. PREVENT COMBUSTION AIR CONTAMINATION ..... 4 SMART SYSTEM Control Module ................................... 10 2. MAINTENANCE SCHEDULE ....................................... 5 Access Modes ...........................................................
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Outdoor Knight XL User’s Information Manual Please read before proceeding The Outdoor Knight Boiler Installation Boiler service and maintenance – NOTICE and Operation Manual along with the � To avoid electric shock, disconnect electrical supply Outdoor Knight Boiler Service Manual before performing maintenance. are for use only by a qualified heating � To avoid severe burns, allow boiler to cool before installer/service technician. Refer only performing maintenance. to this User’s In
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Outdoor Knight XL User’s Information Manual 1 Prevent combustion air contamination If the boiler combustion air inlet is located WARNING Table 1 Corrosive Contaminants and Sources in any area likely to cause contamination, or if products which would contaminate Products to avoid: the air cannot be removed, you must have the combustion air and vent re-piped Spray cans containing chloro/fluorocarbons and terminated to another location. Contaminated combustion air will damage Permanent w
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Outdoor Knight XL User’s Information Manual 2 Maintenance schedule Owner maintenance Service technician (see the Outdoor Knight XL User’s Information (see the following pages for instructions) Manual for instructions) General: • Check boiler area • Address reported problems Daily • Inspect interior; clean and vacuum if • Check pressure/temperature necessary; gauge • Clean condensate trap and fill with fresh water • Check for leaks (water, gas, flue, condensate) • Verify
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Outdoor Knight XL User’s Information Manual 2 Maintenance schedule Read the list of potential materials listed in Table 1A on Maintenance procedures page 4 of this manual. Boiler must be serviced and maintained Check pressure/temperature gauge The boiler must be inspected and started 1. Make sure the pressure reading on the boiler pressure/ WARNING annually at the beginning of the heating temperature gauge does not exceed 24 psi (165.5 kPa). season by a qualified service technicia
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Outdoor Knight XL User’s Information Manual 2 Maintenance schedule (continued) 3. Fill with fresh water until the water begins to pour out Use materials approved by the authority NOTICE of the drain. having jurisdiction. In the absence of other authority, PVC and CPVC pipe 4. Replace the cap. Press the cap onto the trap until the must comply with ASTM D1785 or D2845. cap makes contact with the drain. Cement and primer must comply with ASME D2564 or F493. For Canada use 5. Replac
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Outdoor Knight XL User’s Information Manual 2 Maintenance schedule Check air vents Have leaks fixed at once by a qualified WARNING service technician. Failure to comply could 1. Reference FIG. 3 below. result in severe personal injury, death, or substantial property damage. 2. Visually inspect vent to make sure that no leaks are 3. Replace the front access door. present. 3. If there is leaking, tighten the pin valve. Operate relief valve 4. If the leak continues, replace the air vent.
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Outdoor Knight XL User’s Information Manual 3 Operating instructions FOR YOUR SAFETY READ BEFORE OPERA TING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance does not have a pilot. It is neighbor’s phone. Follow the gas supplier’s equipped with an ignition device which instructions. automatically lights the burner. Do not try to light the burn
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Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module Outdoor Knight XL control module Use the control panel (FIG. 4-1) to set temperatures, operating conditions, and monitor boiler operation. Figure 4-1 Control Panel NAVIGATION DIAL The information on the bottom of the display shows the functions of the two SELECT keys (on either corner), and the NAVIGATION dial (in the center): MENU = Left SELECT Key SETPOINTS = NAVIGATION Dial - Pressing Down SHDN = Right SELECT Key
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Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module (continued) Night Setback Override Space heating (SH1, SH2, SH3) and tank set points Any Night Setback On trigger currently active or scheduled Mixing valves are required for the within the next seven (7) days can be skipped. To skip a CAUTION protection of any low temperature loops. trigger, rotate the NAVIGATION dial until the arrow (>) is next to the trigger you wish to skip. Press the NAVIGATION There are thr
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Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module Figure 5 Status Display Screen B A (CALL FOR (BOILER HEAT) STATUS) C (OPERATIONAL INFORMATION) F D (RIGHT SELECT KEY) (LEFT SELECT KEY) E (NAVIGATION DIAL) Status Display Screens Section Display Description The unit has not received a call for heat from a remote thermostat nor STANDBY has it received a call for heat from a DHW thermostat. START The unit has begun a burn cycle and is checking all safety circuits. PREPUR
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Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module (continued) Status Display Screens (cont’d) Section Display Description SYSTEM: The temperature read by the system supply sensor (if connected). TANK: The temperature read by the tank sensor (if connected). OUTDOOR: The temperature read by the outdoor sensor. INLET TEMP: The temperature read at the inlet to the heat exchanger. OUTLET TEMP: The temperature read at the outlet of the heat exchanger. The temperature differen
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Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module Status Display Screens (cont’d) Section Display Description Press and hold the LEFT SELECT key for 5 seconds to enter the Menu MENU Screen. EXIT Press the LEFT SELECT key to exit the current screen or setting. Press the LEFT SELECT key to confirm that the boiler needs to YES D shutdown. (LEFT SELECT Press the LEFT SELECT key to enter the screen that allows you to LIMITS key function) adjust the limit settings. Press
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Outdoor Knight XL User’s Information Manual Notes 15
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Revision Notes: Revision A (ECO C11234) initial release. OKB-USER Rev A 10/12
