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AC Servo Motor Driver
MINAS S-series
Operating Manual
Be sure give this instruction manual to the user.
• Thank you very much for your buying Panasonic AC Servo Motor Driver,A-series.
• Before use, read through this manual to ensure proper use. Keep this manual at an easily
accessible place so as to be referred anytime as necessary.
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Table of Contents Before Use Safety Precautions •••••4 Parts Description •••••••••••12 Amplifier ••••••••••••••••••••••••••••••••••••• 12 Introduction •••••••••••••8 Motor ••••••••••••••••••••••••••••••••••••••••• 13 After Opening the Package•••••••••••••••• 8 Installation •••••••••••••••••14 Check the Model Number of Amplifier •••••••••••••••••• 8 Check the Model Number of Motor ••••••••••••••••••• 9 Amplifier ••••••••••••••••••••••••••••••••••••• 14 Check the Combination of Amplifier and Motor
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Important Information Troubleshooting Protective Functions ••••••••••• 60 ••••••••••••••••••••••••••••••68 Maintenance and After-Sale Service Inspections ••••••••••• 6 6 •••••••••••••••••••••• Back cover Appendixes Conformance to EC Directives and UL Standards ••••••••••• App. 2 Details of Parameters ••••••••••••• App. 16 Holding Brake ••••••••••••••••••••••••• App. 6 Optional Parts ••••••••••••••••••••••• App. 38 Dynamic Brake•••••••••••••••••••••••• App. 8 Recommended Parts •••••••••••••• App.
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(Important) Safety Precautions Observe the following precautions in order to avoid injuries of opera- tors and other persons, and mechanical damages. The following DANGER and CAUTION symbols are used according to the level of dangers possibly occur- ring if you fail to observe the instructions or precautions indicated. Indicates a potentially hazardous situation which, if not DANGER avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoi
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Before Use DANGER Don't touch the rotating Don't subject the product to part of the motor in motion. water splash, corrosive gases, flammable gases and combustible things. Failure to observe this in- struction could result in Rotating part fire. Failure to observe this instruction could result in injuries. Do not expose the cables to Perform the transportation, sharp edges, excessive wiring and inspection at least 10 minutes after the pressing forces, heavy loads or pinching forces. powe
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(Important) Safety Precautions Caution Use the motor and Execute the trial operations amplifier in the specified with the motor fixed but combination. without motor load connected. Connecting a load to the motor is possible only after successful trial operation. Failure to observe this in- Failure to observe this in- struction could result in in- struction could result in fire. juries. If an error occurs, Don't touch the motor, remove the causes for amplifier or its the error and secure the rege
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Before Use Caution Don't hold the cables or After recovery from the motor shaft when power failure, the transporting the motor. equipment may restart suddenly. Don't approach the equipment Failure to observe this Failure to observe this instruction could result in instruction could result injuries. in injuries. *Provide appropriate settings as a preparedness against the accidental restart of the machine in order to ensure the safety of personnel. Don't block the heat Observe the voltage dissipa
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Introduction After Opening the Package • Make sure that the product is what you have ordered. • Check whether the product has been damaged or not during transportation. If the product is not correct, or it has been damaged, contact dealer or sales agent. Check the Model of Amplifier Name plate AC SERVO DRIVER Number of pulses of the MUDS3A1A1A Model No. Model encoder(resolution) INPUT OUTPUT ENCODER Voltage 100-115V 32V 2500P/R Rated output current Pha
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Before Use Check the Model of Motor Name plate Type CONT. TORQUE 0.64 Nm AC SERVO MOTOR RATING S1 Rated output Model No. MUMS042A1A INS. CLASS B (TÜV) A (UL) Serial No INPUT 3ØAC 92 V IP65 1.6 A CONNECTION Revolution rating RATED OUTPUT 0.2 kW SER No. 00010001 RATED FREQ. 200 Hz RATED REV. 3000 r/min MatsushitaElectric Industrial Co..Ltd. Made in Japan Model Designation 1~3 47 5~6 8910 11~12 Custom specification 2 Symbol Type Motor structure MUM Super low inertia (see Table 1-c) Custom
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Introduction Check the Combination of Amplifier and Motor The amplifier has been designed for use in combination with the specified motors only. Check the specifications (Series symbol, output rating, voltage rating and encoder type) of the motor you want to use. -10-
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Before Use With the incremental type encoder: 2500P/r Power Motor Amplifier supply for Amplifier Series Output Revolution Encoder type Voltage Motor type amplifier symbol rating rating type 1-phase, MUDS3A1A1A Type1 MUMS MUMS3AZ 30W **** 100V MUDS5A1A1A MUMS5AZ 50W Super **** MUDS011A1A MUMS011A 100V 100W Low **** MUDS021A1A Type2 MUMS021A 200W inertia **** MUDS041A1A Type3 MUMS041A 400W **** 1-phase, MUDS022A1A Type2 MUMS022A 200W **** 200V MUDS042A1A Type3 MUMS042A 400W Incremental **** 3-pha
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CN MON Parts Description Amplifier Example: MUDS023A1A Example: MUDS042A1A (3-phase, 200V 200W: Type 1) (1-phase, 200V 400W: Type 3) Status LED STATUS MSDS Alarm code LED STATUS MSDS ALM CODE ALM CODE GAIN Communication GAIN connector CN SER CN Rotary switch SER CN SER for gain (GAIN) Main power Controller tuning input connector CN connection I/F CN (L1, L2, L3,P, B) I/F CN (CN I/F) CN POWER POWER Motor connection Encoder (U, V, W, E) CN connection CN SIG SIG (CN SIG) CN CN MOTOR MOTO
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Before Use Motor Example: Super Low-Inertia Motor (MUMS Series, 400W) Encoder cable Motor cable Encoder Brake cable (Motor with electromag- Frame netic brake only ) Mounting bolt holes (4) Flange For detailed information for each of motor types, see the drawings in the Appendix (App.48 & 49). -13-
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Installation The amplifier and motor should be properly installed to avoid failures, mechanical damages and injuries. Amplifier Location • Indoors, where the amplifier is not subjected to rain water and direct sun beams. Note that the amplifier is not a waterproof structure. • Avoid the place where the amplifier is subjected to corrosive gases, flammable gases, grinding liquids, oil mists, iron powders and cutting particles. • Place in a well-ventilated, and humid- and dust-free space. • Place
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Before Use Mounting Direction and Space Requirements • Allow enough space to ensure enough cooling. • Install fans to provide a uniform distribution of temperature in the control box. 3 The airflow of fan is more than 0.43m /min. And it should be located 10 cm away from the amplifier. • Observe the environmental requirements for the control box, mentioned in the previous page. min. Fan Fan 100mm MSDS STATUS MSDS STATUS MSDS STATUS MSDS STATUS ALM CODE ALM CODE ALM CODE ALM CODE GAIN GAIN GAIN GA
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Installation Motor Location • Indoors, where the amplifier is not subjected to rain water and direct sun beams. • Avoid the place where the amplifier is subjected to corrosive gases, flammable gases, grinding liquids, oil mists, iron powders and cutting particles. • Place in a well-ventilated, and humid- and dust-free space. • Easy maintenance, inspections and cleaning is also important. Environmental Conditions Item Conditions Ambient temperature 0 to 40˚C (free from freezing) Ambient humidit
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Before Use Cable: Stress Relieving • Make sure that the cables are not subjected to moments or vertical loads due to external bending forces or self-weight at the cable outlets or connections. • In case the motor is movable, secure the cable (proper one supplied together with the motor) to a stationery part (e.g. floor), and it should be extended with an additional cable which should be housed in a cable bearer so that bending stresses can be minimized. • Make the bending radius of cables as la
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System Configuration and Wiring General Wiring Diagram • Main Circuits Non-Fuse Breaker (NFB) Used to protect the power lines: overcurrent will shut off the circuit. Noise Filter (NF) Prevents the external noise from the power line, and reduces the effect of the noises gen- erated by the servo motor. Magnetic Contactor (MC) Turns on/off the main power of the servo motor. Used together with a surge absorber. Reactor (L) Reduces the harmonic current in the main power. Terminals P and B • In case
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2 1 Preparations and Adjustments 0 9 Personal computer Communication STATUS control software ALM CODE PANATERM “ GAIN CN SER CN SER CN (to connect a PC or I/F CN controller) POWER CN I/F (to connect a controller) CN SIG CN CN SIG MOTOR (to connect an encoder) Encoder cable 1234 23 4 1 1234 Hazardous Voltage Others; Low Voltage circuit Motor cable Power supply for motor brake (24VDC) -19- 8 7 6 5 4 3
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System Configuration and Wiring List of Available Components Amplifier Circuit Main circuit wire diameter Required Power Noise Magnetic contactor breaker (L1, L2, L3, Series Voltage Output (at the rated load) filter (contacts) (rated current) U, V, W, E) 30 ~ 50W Approx. 0.3kVA BK251 DVOP1441 BMFT61041N 1-phase, 100W Approx. 0.4kVA (5A) (3P+1a) 100V 200W Approx. 0.5kVA 400W Approx. 1.0kVA BK2101 DVOP1442 BMFT61541N 2 (10A) (3P+1a) 0.75mm 2 *1-phase, 30 ~ 50W Approx. 0.3kVA BK351 DVOP1441 BMFT61
