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1-1/2 HP Plunge RouteR
67119
Set uP and oPeRating inStRuctionS
®
distributed exclusively by Harbor Freight t ools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SaVe tHiS manual.
© ®
Copyright 2009 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without
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tRoubleSHooting ......................17 contentS PaRtS liSt ................................. 18 imPoRtant SaFetY inFoRmation ............................ 3 aSSembl Y diagRam ................ 19 geneRal PoweR t ool limited 90 da Y waRRantY .... 20 SaFetY waRningS .......................3 Plunge RouteR SaFetY waRningS ......................................5 VibRation SaFetY .........................7 gRounding ................................. 8 gRounded t oolS: t oolS witH tHRee PRong PlugS
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notice is used to SaVe tHiS manual address practices Keep this manual for the safety warn- not related to personal injury. ings and precautions, assembly, operat- caution, without ing, inspection, maintenance and cleaning the safety alert procedures. Write the product’s serial symbol, is used to address number in the back of the manual near the practices not related to assembly diagram (or month and year of personal injury. purchase if product has no number). Keep this manual and
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Unmodified plugs and matching out- dust mask, non-skid safety shoes, lets will reduce risk of electric shock. hard hat, or hearing protection used for appropriate conditions will reduce b. avoid body contact with grounded personal injuries. surfaces such as pipes, radiators, ranges and refrigerators. There is c. Prevent unintentional starting. an increased risk of electric shock if ensure the switch is in the off- your body is grounded. position before connecting to power source and/or b
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4. Power tool use and care into account the working condi- tions and the work to be per- a. do not force the power tool. use formed. Use of the power tool the correct power tool for your for operations different from those application. The correct power tool intended could result in a hazardous will do the job better and safer at the situation. rate for which it was designed. b. do not use the power tool if the 5. Service switch does not turn it on and off. a. Have your power tool se
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8. Keep hands away from the cutting router will continue to operate while area. Do not place hands beneath the the locking mechanism is engaged. workpiece for any reason. Keep the Do not lay the router down or hand it base of the router in firm contact with to another person while the locking the workpiece while cutting. mechanism is engaged. 9. Keep Handles dry, clean, and free of 19. Before Routing, run the tool for about oil or grease. This will permit better 10 seconds to ensure that al
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• Do not use with power switch locked ditions and situations that may occur. on. It must be understood by the operator • Properly maintain and inspect to that common sense and caution are avoid electrical shock. factors which cannot be built into this • Any power cord must be properly product, but must be supplied by the grounded. Ground Fault Circuit Inter- operator. rupter (GFCI) should also be imple- mented – it prevents sustained elec- Vibration Safety trical shock. This tool vibrates
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6. Grip tool as lightly as possible (while grounded t ools: t ools with three still keeping safe control of it). Let Prong Plugs the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately. SaVe tHeSe inStRuctionS. 3-Prong Plug and outlet gRounding 1. Tools marked with “Grounding Re- quired” have a three wire cord and t o PReVent three prong grounding plug. The electRic SHock plug must be conn
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3. The smaller the gauge number of the double insulated t ools: t ools wire, the greater the capacity of the with t wo Prong Plugs cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See t able a.) 4. When using more than one exten- sion cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See t able a.) outlets for 2-Prong Plug 5. If you are using one extension cord for more than one tool, add the
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Recommended minimum wiRe gauge FoR extenSion coRdS* (120/240 Volt) extenSion coRd namePlate lengtH amPeReS (at full load) 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.1 – 12.0 18 14 12 10 - 12.1 – 16.0 14 12 10 - - 16.1 – 20.0 12 10 - - - * based on limiting the line voltage drop to five volts at table a 150% of the rated amperes. Symbology Double Insulated Canadian Standards Association Underwriters Laboratories, Inc. Volts Alternating
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note: For additional information regarding the SPeciFicationS parts listed in the following pages, refer to the Assembly Diagram near the end of Power 1-1/2 HP this manual. Electrical Input 120 V~ / 60 Hz / 10 A 11,000 - 28,000 RPM (No Motor Speed Functions Load) Collet Capacity 1/4” Depth of Cut Maximum Adjusting 2-1/8” Speed Adjuster (4) Scale Plunge Knob (26) Depth Pointer 1/16” increments Measurements (28) Depth Stop 4-stage turret stop 93ma Spindle Depth e194601 Thumb Lo
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place. Keep the Spindle Lock Button oPeRating inStRuctionS depressed through step 6. Read the entiRe imPoRtant 4. Use the Spanner Wrench (51) to SaFetY inFoRmation loosen the Collet Nut (50). section at the beginning of this manual including all text under 5. Insert the bit all the way into the subheadings therein before set Collet. caution! bits are sharp, up or use of this product. Handle with care. 6. Securely tighten Collet Nut. t ool Set up 7. Release the Spindle Lock Button. t o
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1. Loosen the Thumb Screw so that the Stop Turret (67). Slide the Pointer Depth Stop Bar (30) can slide freely. (28) to zero on the Increment Guide, then raise the Depth Stop Bar to the 2. Rotate the Adjusting Knob (26) until desired height using the Pointer and the Depth Adjusting Bolt (29) pro- the Increment Guide. Tighten the trudes about 1/4” from the Depth Thumb Screw to hold the Stop Bar in Stop Bar. place. 3. Rotate the Depth Stop Bar to the left • Or, using a piece of wood the t
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b. Slide the bars on the Edge Guide The power cord must reach the work into the slots on the Base of the area with enough extra length to al- Router with the fence facing the low free movement while working. workpiece. 3. Secure loose work pieces using a note: The Edge Guide can be inserted vise or clamps (not included) to pre- into either side of the tool to make vent movement while working. cuts along the left or right side of the 4. Make sure there are no metal objects material. in the w
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tool may try to twist from the strong switches, depress and hold in the initial torque. Trigger Switch (60), then push the Lock-on Button. Release the Trig- note: The Router bit should always be fed ger Switch, then the Lock-on Button. into the stock from left to right so as To stop the Router from this setting, to match the clockwise rotation of the press and release the Trigger Switch. router. When cutting outside edges, rotate the router counterclockwise. 5. Allow the bit to come to f
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soft brush and/or blowing clear with maintenance and compressed air. SeRVicing 4. waRning! if the supply cord of Procedures not specifically this power tool is damaged, it must explained in this manual be replaced only by a qualified must be performed only by a service technician. qualified technician. t o PReVent SeRiouS injuRY FRom accidental oPeRation: t urn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any inspection, mai
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t roubleshooting Problem Possible causes likely Solutions Tool will not start. 1. Cord not connected. 1. Check that cord is plugged in. 2. No power at outlet. 2. Check power at outlet. If outlet is unpowered, turn off tool and check circuit breaker. If breaker is tripped, make sure circuit is right capacity for tool and circuit has no other loads. 3. Tool’s thermal reset breaker 3. Turn off tool and allow to cool. Press tripped (if equipped). reset button on tool. 4. Internal damage
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PaRtS liSt Part description Qty Part description Qty 1 Tapping Screw 8 44 Spring 2 2 Cover 1 45 Spindle Lock 1 3 Screw 2 46 Spindle Lock Button 1 4 Speed Adjuster 1 47 Lock Cover 1 5 Tapping Screw 5 48 Screw 2 6 Tapping Screw 2 49 Collet 1 7 Cover 1 50 Collet Nut 1 8 Cover 1 51 Collet Wrench 1 9 Tapping Screw 2 52 Inner Wire 1 10 Epoxy Board 2 53 Right Handle Cover 1 11 Brush Holder 2 54 Right Handle 1 12 Carbon Brush 2 55 Cord Anchor 1 13 Motor Housing 1 56 Screw 2 14 Spring 1 57 Cord Guard 1 1
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aSSembl Y diagRam Record Product’s Serial number Here: note: If product has no serial number, record month and year of purchase instead. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 67119 For technical questions, please call 1-800-444-3353. Page 19 85
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limited 90 da Y waRRantY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this prod- uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installa
