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7-1/4” METAL CUTTING SAW
94362
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
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© ®
Copyright 2006 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For t
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PRODUCT SPECIFICATIONS ITEM DESCRIPTION Electrical Requirements 120V / 60 Hz / 10 Amps / 3500 RPM E194601 5/8” Diamond Arbor Hole Arbor Size 7-1/4” Dia. x 36 Teeth x 5/8” Arbor Hole Saw Blade Tooth Tip: Metal Cutting Carbide Blade Rated Maximum RPM: 5,800 Maximum Depth Of Cut 2-1/4” .118” (3 mm) Minimum Thickness Cutting Capacity (Metal) .275” (7 mm) Maximum Thickness All Ball Bearing, Double Insulated Motor Additional Features 14-5/8” x 12” x 10” Overall Dimensions Toe Plate Size 12-1/4” x 5-1/
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2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. 3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed. ELECTRICAL SAFETY 4. Grounded tools must be plugged into an outlet properly installed
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11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. 12. Avoid accidental starting. Be sure the Power Switch is off before plugging in. Carrying power tools with your finger on the Power Switch, or plugging in power tools with the Power Switch on, invites accidents. 13. Remove adjusting keys or wrenches before turning the power tool on. A
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22. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. 23. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool. SERVICE 24. Tool service must be performed only by qualified repair personnel. Se
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3. Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the following illustration. (See Figure A.) FIGURE A DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS 4. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories,
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EXTENSION CORDS 1. Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord. 2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. (See Figure C, and Figure D, next page.) 3. The smaller the gauge number of the wire, the greater the capacity of the
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SYMBOLOGY Double Insulated Canadian Standards Association Underwriters Laboratories, Inc. Volts Alternating Current V ~ Amperes A no No Load Revolutions xxxx/min. per Minute (RPM) SPECIFIC SAFETY RULES 1. Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use this product in areas near flammable chemicals, dusts, and vapors. 2. Maintai
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9. Do not reach underneath the workpiece. The Blade Cover (12) can not protect you from the Saw Blade (10) below the workpiece. 10. Never hold the workpiece being cut in your hands or across your legs. It is important to support the workpiece properly with clamps or other appropriate devices to minimize body exposure, blade binding, or loss of control. 11. Keep your body positioned to either side of the Saw Blade (10), but not in line with the Saw Blade. Kickback could cause the Saw to jump b
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F. The Saw Blade (10) depth adjusting Lock Lever (50) and Rip Guide Pins (29) must be kept tight and secure before making a cut. If Saw Blade adjustments shift while cutting, it may cause binding and kickback. 13. Check the Blade Cover (12) for proper closing before each use. Do not operate the Saw if the Blade Cover does not move freely and close instantly. Never clamp or tie the Blade Cover into the open position. If the Saw is accidently dropped, the Blade Cover may be bent. Raise the Bla
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20. Always use Saw Blades with the correct size and shape (diamond vs. round) arbor holes. Saw Blades that do not match the mounting hardware of the Saw will run eccentrically, causing loss of control. 21. Never use damaged or incorrect Saw Blade (part #10) Inner/Outer Flanges (9, 11) or Screw (15). The Inner and Outer Flanges and Screw were specially designed for this Saw, for optimum performance and safety ofoperation. 22. Feed the Saw gradually into the workpiece. Do not attempt to force
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34. Maintain this product with care. Keep this product clean for better and safer performance. 35. Maintenance: For your safety, service and maintenance should be performed regularly by a qualified technician. 36. Check for damaged parts. Before using this product, carefully check that it will operate properly and perform its intended function. Check for damaged parts and any other conditions that may affect the operation of this product. Replace or repair damaged or worn parts immediately.
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ASSEMBLY INSTRUCTIONS NOTE: For additional information regarding the parts mentioned in the following pages, refer to the Assembly Diagram on page 22. To Attach The Rip Guide, And Adjust The Width Of A Cut: 1. WARNING! Prior to performing this procedure, make sure the Trigger Switch (66) of the Saw is in its’ “OFF” position and the Power Cord (71) is unplugged from its electrical outlet. 2. Slightly loosen the two Pins (29). (See Figure D.) 3. Slide the arms of the Rip Guide (73) through the
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To Adjust The Depth Of Cut: 1. WARNING! Prior to performing this procedure, make sure the Trigger Switch (66) of the Saw is in its “OFF” position and the Power Cord (71) is unplugged from its electrical outlet. 2. The Saw may be adjusted to cut to a maximum depth of 2-1/4”. 3. When adjusting the depth of cut, always make sure the teeth of the Saw Blade (10) cut (or protrude) about 1/4” through the bottom surface of the workpiece. 4. To adjust the depth of cut, pull up on the Lock Lever (50) lo
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3. Turn the Knob (1) and remove the Plastic Cover (2). (See Figure F.) 4. Remove the three phillips Screws (33) located on the left side of the Body (32). (See Figure G.) KNOB (#1) PLASTIC COVER (#2) FIGURE F SCREW (#33) BODY (#32) SCREW (#33) SCREW (#33) FIGURE G 5. Depress the Depth Control Lever (52) and lower the Base (24) so that the Inner Cover (7) and be removed. (See Figure H.) Depth Control INNER COVER (#7) Lever (52) hidden from view. Base (24) FIGURE H SKU 94362 For technical questi
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6. Depress the Depth Control Lever (52) to hold the Saw Blade (10) in place. Use the Blade Wrench (74) to unscrew and remove the Bolt (8). Release pressure on the Blade Lock Lever. (See Figure I.) 7. Remove the Outer Flange (11). Then, raise and hold the Blade Cover (12) in its “up” position while removing the Saw Blade. (See Figure I.) DEPTH CONTROL LEVER (#52) SAW BLADE (#10) BOLT (#8) OUTER FLANGE (#11) BLADE COVER (#12) SAW BLADE (#10) ARROW POINTING TO FRONT BOLT (#8) FIGURE I OUTER FL
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Proper Operation During The Cutting Process: WARNING! Never pass hands and fingers directly in front of, to the rear, or below,the Saw Blade (10) when cutting a workpiece. Always push the Saw into the workpiece with both hands firmly gripping the Handles (64, 65, 72). 1. Make all necessary adjustments to the Saw (width and depth) as previously discussed in this manual. 2. Make sure the workpiece is free from screws, rivets, and any other foreign objects which could damage the Saw Blade (10).
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INSPECTION AND MAINTENANCE 1. WARNING! Always unplug the Saw from its electrical outlet before performing any inspection, maintenance, or cleaning. 2. Before each use: Inspect the general condition of the Saw. Check for misalignment or binding of moving parts, loose, cracked or broken parts, damaged wiring, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, have the problem corrected before further use. Do not use damaged equipment. 3. Daily:
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If the Carbon Brushes appear to be in good condition, but only dirty, they can be cleaned by rubbing with a pencil eraser. If there are large scratches on the Carbon Brushes, replace both Carbon Brushes immediately with approved replacement Carbon Brushes from Harbor Freight Tools. To reinstall the Carbon Brushes, insert them into the two Brush Holders (44). Turn the Carbon Brushes vertically so they will fit properly into the Brush Holders. Then, replace the Brush Covers. (See Figure K.) 6
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PARTS LIST Part # Description Part # Description 1 Knob 28 Baffle 2 Plastic 29 Rip Guide Pin 3 Screw (M5) 30 Screw (M5) 4 Transparent Panel 31 Rubber Ring 5 Cover 32* Body 6 Screw 33* Screw (M5) 7 Inner Cover 34* Bearing 8 Bolt (M8) 35* Armature 9 Inner Flange 36* Bearing 10 Saw Blade 37* Ring Fender 11 Outer Flange 38* Screw 12 Blade Cover 39* Field 13 Spring 40* Bearing Sleeve 14 Plastic Washer 41* Motor Housing 15 Screw (M5) 42 Brush Cover 16 Bearing Retainer 43 Brush 17 Bearing 44 Brush Hold
