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Model 12628
Telescopic crane
o wners ’ Manual
installation • assembly drawings • parts
®
TM
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
© 2012 Stellar Industries, Inc. www.stellarindustries.com Last Revision: 09/17/12
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12628 Manual Revisions Section Revised Date of Revision Description of Revision Chapter 2: Installation New Flip Sheave Design Implemented. Updated Extention Chapter 3: Assembly September 15th, 2011 Boom, Mast, Cable & Hook Assembly Drawings. Drawings
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Table of Contents i Table of Contents Chapter 1 - Specifications ......................................................................1 Capacity Chart - Decal PN 54624 ....................................................2 Chapter 2 - Installation............................................................................3 Installation Overview ..........................................................................4 Control Kit - PN 52878 ..................................................
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ii 12628 Owner’s Manual
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Specifications 1 1 Chapter 1 - Specifications Model 12628 Crane SPECIFICATION SHEET Crane Rating: 66,000 ft-lbs (9.12 TM) Standard Boom Length: 12’ 6” (3.81 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 96" (243.8 cm) 2nd stage: Hydraulic 96" (243.8 cm) Maximum Horizontal Reach: 28’ 6” (8.69 m) from CL of Crane Maximum Vertical Lift: 30’ 4” (9.24 m) (from crane base) Boom Elevation: -5 to +80 degrees Stowed Height: 35” (88.9 cm) (crane only) Mounting Space Required: 20” x 21” (50.
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2 12628 Owner’s Manual Capacity Chart - Decal PN 54624 9610 lbs Reach in Feet/Meters 12000 lbs 4355 kg 5445 kg Capacity in Pounds/Kilograms 30' 4” 8145 lbs 3695 kg 9.25 m Boost (If Equipped) 5245 lbs 27' 2375 kg Standard 8.23 m 4445 lbs 2015 kg 24' 12000 lbs 12000 lbs 3850 lbs 7.01 m 5445 kg 5445 kg 1745 kg 10940 lbs 3265 lbs 4960 kg 1480 kg 7180 lbs 21' 3255 kg 6.40 m 6085 lbs 2760 kg 18' 5345 lbs 3125 lbs 5.49 m 2420 kg 1415 kg 4530 lbs 12000 lbs 2650 lbs 2055 kg 5445 kg 1200 kg 15' 12000 lbs
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Installation 3 3 Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall 12628 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that Body. Each installation is considered unique it conforms to the standards in effect on the so certain
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4 12628 Owner’s Manual Installation Overview 1. Determine that the mounting location for the 12628 crane is at least 20” x 21” (50.8 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. 3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 12628 weighs approximately 2900 lbs (1315 kg). Note: cranes are shipped with rotation positioned at 200 degrees of
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Installation 5 5 Control Kit - PN 52878 PN 52878
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6 12628 Owner’s Manual Control Kit (Non-Boost) - PN 57294 PN 57294
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Installation 7 7 Hydraulic Kit - PN 55396 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 55396
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8 12628 Owner’s Manual Valve Bank - PN 52265 HYDRAULIC SCHEMATIC 4 2 1 3 4 3 4 3 PN 52265 ITEM PART DESCRIPTION QTY 1 25367 RELIEF VALVE 24685/24690 1 25368 SEAL KIT 25367 2 24960 VALVE FLW CTRL PRP/JP04C3150N 0-8 1 25369 SEAL KIT 24960/25381 3 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 4 25373 SEAL KIT 25371/25372 4 44532 COIL 12VDC DUETSCH CAP012H 9
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Installation 9 9 Hydraulic Installation 1. After mounting, locate the pressure and return lines. Note: Pressure line is 3/8” hose; Winch Case Drain Line is 3/8” hose; Return line is 1/2” hose. Hoses are terminated using swivel fittings. 2. Install hydraulic lines per diagram below. See next page for Case Drain Installation. Note: Stabilizer valve supplies oil to crane using the Power Beyond feature. 3. Install hydraulic reservoir with return filter. Attac
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10 12628 Owner’s Manual Winch Case Drain Installation Installing the winch case drain 1. The winch case drain must run directly to the reservoir to ensure no back pressure in the line. 2. Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi. 3. Locate the winch case drain line at the bottom of the crane base as shown in Fig. 1 (Blue Hose). Note: Both the main pressure and winch case drane line use a 3/8” swivel fitting. Verify the winch case drain is attached to the hose that
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Installation 11 11 Hydraulic System
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12 12628 Owner’s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane 12628 Stability Data Products: Max Horizontal Reach: 342” (From the center of A truck is stable until the load cannot be lifted off rotation to boom tip) the ground with the winch, without tipping over the Boost Stability Test Weight: 3240 lbs. truck. Every Stellar crane installed must be tested for Non-Boost Stability Test Weight: 2745 lbs. stability to determine the actual load capacity of the
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80 70 60 50 40 30 20 10 Installation 13 13 Decal Kit Placement - PN 54764 30 14,15 Angle Indicator ® ® 12628 22 0 3 2 27 33 1 28 25 26 9 29 **THESE DECALS NOT INCLUDED WITH THE DECAL KIT PN 54764 *USE THESE DECALS WITH BODY PACKAGE 33 54588 DECAL CDT 2.00X2.00 2 *16 12451 DECAL HOISTING PERSONNEL 1 32 25159 DECAL WARNING MANUAL OVERRIDES 1 31 52270 DECAL VB CONTROL MECH CRANE 1 15 D1197 DECAL-ANGLE INDICATOR SS 1 14 D1196 DECAL ANGLE INDICATOR CS 1 30** 35234 DECAL STELLAR MADE IN THE USA 1
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14 12628 Owner’s Manual
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Assembly Drawings 15 15 Chapter 3 - Assembly Drawings Base Assembly - PN 18027 5 6 8 7 2 1 9 10 4 10 12 3 11 14 PN 18027 ITEM PART DESCRIPTION QTY. 1 11453 BEARING SWING DRIVE CAST BASE 66201 2 11542 STOP 3820 400 SLIDE 1 3C6069 MOTOR HYD ROSS MK080613AAAB1 4D1307 CAP SCR 0.50-13X1.25 SH2 5 44551PC GUARD TTB 6620 CRANE LZR1 6 13959 CAP SCR 1.00-8 X .63 PLASTIC2 7 0340 WASHER 0.25 FLAT 2 8 0479 CAP SCR 0.25-20X0.75 HHGR52 9 21151GASKET MOTOR 008-10056-11 10 D1345 FTG CPRSN 0.12NPT/0.25 TUBE2
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16 12628 Owner’s Manual Mast Assembly - PN 57295 11 8 3 12 6 4 2 4 5 1 9 10 7 DO NOT GREASE THESE BUSHINGS 3 PN 57295 ITEM PART DESCRIPTION QTY. 1 43483 MAST 10621/12621 1 227813 COLLAR 0.38X0.75X0.38 UHMW2 3C5902 WASHER 0.63 SAE FLAT YELLOW GR818 4 0343 WASHER 0.31 USS FLAT ZINC4 5C0933 CAP SCR 0.31-18X4.50 HHGR52 6 0342 NUT 0.31-18 HHGR5 NYLOC 2 744533 BUSHING HSG3235012S 2.00X0.75 4 8 11693 CAP SCR 0.63-11X1.75 HHGR8 4 9 52265 VB 4 SECT W/PROP STER8GPM DEUTSCH1 10 D1034 CAP SCR 0.63-11X3.00 H
