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Safety Instructions & Operator’s Manual For
™
TURF CRUISER
™
TRAIL CRUISER
†
UTILITY VEHICLES
SERIES 1
UV1621BV (7085668)
UVG1621BV (7085632)
UVGT1621BV (7085903)
UVGT1621BV shown
NOTE: Not all utility vehicle models
come with accessories shown above.
Thank you for buying a Turf Cruiser™/Trail Cruiser™ Utility Vehicle! Before operating your machine, read this
manual carefully and pay particular attention to the “IMPORTANT
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IMPORTANT SAFETY INSTRUCTIONS WARNING This machine is a multi-purpose utility vehicle intended for off-road use only. It is not a toy and it is not a recreation vehicle. Careless, reckless operation can cause accidents resulting in damage and injury. Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or others. The owner of the machine must understand these instructions and only allow persons that understand these instructi
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IMPORTANT SAFETY INSTRUCTIONS PROTECTION AGAINST TIPOVERS CARRYING LOADS (Continued) (Continued) 9. Always release accelerator and apply brake 8. DO NOT operate machine on slopes exceeding when descending slopes to maintain safe 10 degrees (18% grade) when towing. Cargo speed. bed must be loaded when towing. 10. DO NOT replace tires with different size or 9. DO NOT put your foot on the ground to try and construction. Tire size and construction are stabilize the machine. critical to th
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IMPORTANT SAFETY INSTRUCTIONS PREPARATION (Continued) SAFE HANDLING OF GASOLINE 4. Be familiar with the area in which the machine (Continued) will be operated. Inspect area for objects and 7. Remove gas-powered equipment from the hazards that could cause loss of control. vehicle or trailer and refuel it on the ground. If 5. Keep people and pets clear of machine and this is not possible, then refuel equipment work area. using a portable container, rather than a 6. Inspect shields
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IMPORTANT SAFETY INSTRUCTIONS OPERATION (Continued) ELECTRIC WINCH OPERATION 10. DO NOT operate machine at speeds in excess (Continued) of 10 MPH with the differential lock engaged. 2. The wire rope must be free of tension and the 11. DO NOT attempt to engage differential lock wire rope drum fully stopped before engaging while machine or wheels are moving. or disengaging the clutch. Completely stop machine, before engaging 3. DO NOT use a recovery strap or other types of differen
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IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE (Continued) 10. When working on machine with cargo bed raised, make sure that prop rod support is securely latched. 11. Service engine and make adjustments only when engine is stopped. Remove spark plug wires and secure away from spark plugs. 12. DO NOT check for spark by grounding plug near sparkplug opening. The spark could ignite the gas exiting the engine. 13. DO NOT change engine governor speed settings or
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TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ...................................................................... 2-6 TABLE OF CONTENTS....................................................................................................7 SECTION 1 – FAMILIARIZATION ................................................................................................. 8-9 CONTROL IDENTIFICATION & SAFETY SIGNS .............................................. 10-12 SECTION 2 - OPERATING INSTRU
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SECTION 1 – FAMILIARIZATION OPERATOR PROTECTIVE STRUCTURE (OPS) HOOD SEAT (2) SEAT RETAINING BELT (2) LATCH (2) STORAGE COMPARTMENT CARGO BED CARGO BED LATCH LEVER TOOL BOX BRUSH POWERLINK™ GUARD * GENERATOR SYSTEM * ELECTRIC SEAT SIDE WINCH * BAR (ONE HEADLIGHTS EACH SIDE) * NOT ON ALL MODELS TAILGATE TAILGATE LATCH (2) FUEL FILL CARGO BED LIFT HANDLE (ONE EA
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SECTION 1 – FAMILIARIZATION DASHBOARD / PEDAL CLUSTER STEERING WHEEL HOURMETER/TACHOMETER/ SERVICE MINDER COMBO SPEEDOMETER/FUEL GAUGE COMBO HAND GRIP BEVERAGE HOLDERS IGNITION SWITCH FUSE PANEL HEADLIGHT SWITCH ELECTRIC WINCH IMPORTANT NOTE: DUE TO SPACE BRAKE SWITCH (OPTIONAL) LIMITATIONS, THE BRAKE AND PEDAL ACCELERATOR PEDALS ARE OFFSET ACCELERATOR TO THE RIGHT OF THE OPERATOR’S PEDAL SEAT. OPERATOR MUST EXERCISE EXTREME CAUTION WHEN FIRST OPERATING
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CONTROL IDENTIFICATION & SAFETY SIGNS CHOKE DIFFERENTIAL ON LOCK HEADLIGHTS CARGO BED LIFT (OPTIONAL) OFF TRANSMISSION SHIFTER HEADLIGHT SWITCH PARK BRAKE CONSOLE CONTROLS IGNITION SWITCH DANGER – OPERATOR PROTECTIVE STRUCTURE SPEEDOMETER/FUEL GAUGE COMBO 9 10
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CONTROL IDENTIFICATION & SAFETY SIGNS WARNING – NO RIDERS WARNING - TO PREVENT FIRE WARNING – OFF ROAD USE ONLY WARNING – HOT SURFACE WARNING – HITCH & TOWING SPECIFICATIONS & MAINTENANCE POWERLINK™ WARNINGS WARNING – CARGO BED & LOADS ● DO NOT OPERATE MACHINE WITH ● ALL LOADS MUST BE CENTERED CARGO BED RAISED. NO HIGHER THAN SIDES OF CARGO BED AND SECURED TO ● DO NOT RAISE CARGO BED WHEN PREVENT SHIFTING. LO
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CONTROL IDENTIFICATION & SAFETY SIGNS WARNING AVOID SERIOUS INJURY OR DEATH ● OPERATOR MUST BE ADULT OR RESPONSIBLE TEENAGER AT LEAST ● MAXIMUM; ONE OPERATOR AND ONE 16 YEARS OLD AND POSSESS A PASSENGER (400 LBS TOTAL). BOTH VALID DRIVERS LICENSE. MUST BE SEATED IN SEATS PROVIDED, WITH SEAT BELT LATCHED AND ADJUSTED TO A SNUG FIT. ● READ ALL MANUALS AND FOLLOW INSTRUCTIONS BEFORE OPERATING VEHICLE. ● ON ALL SLOPES: EXERCISE CAUTION, REDUCE SPEED, AVOID
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SECTION 2 – OPERATING INSTRUCTIONS 2.1.6. Add Fuel to tank. (Refer to Engine Owner’s 2.1 PRE-START CHECK LIST manual for fuel specifications.) Make sure fuel filler cap Make the following checks and perform all service as is tight after fueling. IMPORTANT NOTE: Always fuel required before starting and operating the machine. machine out of doors, where fumes can safely dissipate. Do not smoke while fueling. 2.1.1. Read Manuals. Read, understand, and follow instructions and w
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SECTION 2 – OPERATING INSTRUCTIONS 2.1.13. Check Cargo Bed. Cargo bed must be lowered and securely latched. Tailgate should be closed and latched. Tailgate support cables must be installed and secured. 2.1.14. Check Safety Interlocks for proper function: 1. Engine must not crank unless Transmission is in Neutral and Brake is fully depressed. 2. Engine must begin to die if operator leaves seat without setting parking brake and shifting PARK BRAKE Transmission into Neutral. KNO
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SECTION 2 – OPERATING INSTRUCTIONS 2.2 CONTROLS – FUNCTION AND OPERATION WARNING (Continued from previous page) DO NOT operate machine if accelerator pedal 2.2.4. Differential Lock. The differential lock movement is sticky or sluggish. Engine must increases traction by causing both rear wheels to pull immediately return to idle speed when pedal is evenly. Move the lever towards the front of the slot and released. latch to “Lock” the differential. (See Figure 2.4a.) Unlatch th
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SECTION 2 – OPERATING INSTRUCTIONS 2.2.11. Speedometer/Fuel Gauge Combo. Both 2.2 CONTROLS – FUNCTION AND OPERATION functions are contained within the one dial. See Figure (Continued from previous page) 2.6. Speedometer measures ground speed of unit. Fuel gauge indicates amount of fuel in tank. 2.2.9. Headlights. The headlights are controlled by a rocker switch, located on the dash to the immediate left 2.2.12. Hourmeter/Tachometer/ServiceMinder of the steering wheel. See Fig
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SECTION 2 – OPERATING INSTRUCTIONS D. POWERLINK™ generator speed control lever 2.3 STARTING AND STOPPING ENGINE must be set all the way down to ‘SLOW’ (equipped Before attempting to start and operate machine, models only). perform all steps in the Pre-Start Check List E. Start engine and allow 2 minute warm up period. 2.3.1. Starting Engine F. Shift transmission to Forward. ENGINE MUST A. Sit in operator’s seat and latch seat belt. Adjust BE AT IDLE SPEED. seat belt to a snug
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SECTION 2 – OPERATING INSTRUCTIONS F. When increased traction is no longer needed 2.5 PARKING MACHINE the differential must be unlocked. Move differential The park brake has a ratcheting lock mechanism. lock lever to the “Unlocked” position. When setting the brake a clicking sound will be heard G. Resume normal machine operation. as the mechanism engages and locks the brake. To set and hold the machine properly, two or more clicks may be required. Always park the machine on a f
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SECTION 2 – OPERATING INSTRUCTIONS 2.7.3. General Operating Procedures 2.8 CARRYING LOADS A. Always complete the Pre-Start Checklist before Carrying loads affects the handling, stability and starting or operating the machine. braking of the machine. Improper loads, shifting loads, B. Learn location and function of all controls excessive speed, sharp turns, rough ground, loose or before starting and operating machine. slippery surfaces and slopes can cause loss of control, C. Do not
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SECTION 2 – OPERATING INSTRUCTIONS 2.11 WATER CROSSING 2.8 TOWING (Continued) Operating machine in water, crossing streams, rivers, C. To provide adequate braking when towing, the and creeks is not recommended. Fast moving water cargo bed should be loaded. Load cargo bed to can quickly move the machine off course causing loss approximately one half (50%) of the towed load – of control that may result in injury or death. Even not to exceed 500 lb (227 kg). shallow, still water can
