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D-78
(Gas/HSI/DSI/Phase 7 with S.A.F.E.)
Installation Manual
WARNING: For your safety the information in AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette notice
this manual must be followed to minimize the
risk of fire or explosion or to prevent property pour réduire au minimum le risque d’incendie
damage, personal injury or death. ou d’explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
— Ne pas entreposer ni utiliser d’essence ni
— Do not
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Retain This Manual In A Safe Place For Future Reference This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer i
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IMPORTANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS. «Attention: Lor des opérations d’entretien des commandes étiqueter tous fils avant “Caution: Label ALL wires prior to de les déconnecter. Toute erreur de disconnection when servicing controls. Wiring câblage
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WARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT. WARNING DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED. IMPORTANT PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer. Dryer must not be installed or stored in an area where it will be exposed to w
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Table of Contents SECTION I IMPORTANT INFORMATION ............................................................................... 3 A. Receiving and Handling ............................................................................................................... 3 B. Safety Precautions ...................................................................................................................... 4 SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION...................................
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SECTION VII REVERSING TIMER SPIN/DWELL ADJUSTMENTS.....................................37 SECTION VIII DATA LABEL INFORMATION .............................................................................38 A. Data Label ............................................................................................................................... 38 SECTION IX OPL SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM ..40 Installation ..............................................................
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SECTION I IMPORTANT INFORMATION A. RECEIVING AND HANDLING The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves. Dryers damaged in shipment: 1. ALL dryers should be inspected upon receipt an
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B. SAFETY PRECAUTIONS WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life. WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT. 1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. Purchaser/user should cons
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7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location. WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard. 8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFPA
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SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION A. SPECIFICATIONS BASKET (TUMBLER) DIAMETER 44-1/2” 113 cm BASKET (TUMBLER) DEPTH 24-7/8” 63.2 cm BASKET (TUMBLER) MOTOR 1 HP* 0.746 kw DOOR OPENING (DIAMETER) 31-3/8” 79.7 cm BASKET (TUMBLER) VOLUME 22.4 cu. ft. 0.634 cu. m. EXHAUST CONNECTION (DIAMETER) 10” 25.4 cm DRYERS PER 20’/40’ CONTAINER 8/18 DRYERS PER 48’/53’ TRUCK 24/26 VOLTAGE AVAILABLE 120-460v 1ø-3ø 50/60 Hz APPROX. WEIGHT (UNCRATED) 888 lbs 402.8 kg APPROX. WEIGHT (CRATED) 93
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Specifications D-78 NOTE: Manufacturer reserves the right to make changes in specifications at any time without notice or obligation. 7
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B. COMPONENT IDENTIFICATION 1. Dryer Front View Illus. No. Description 1 Controls 2 Control (top access) Door Assembly 3 Main Door Assembly 4 Lint Compartment Area (lint screen located behind door) 5 Data Label and Installation Label (located in the left side panel/wall area behind the control door) 8
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2. Dryer Rear View Illus. No. Description 1 Heating Unit 2 Outer Top Area 3* Electric Service Relay Box 4 Basket (tumbler) Bearing Mount Assembly 5 Idler Bearing Mount Assembly 6 Basket (tumbler) (drive) Motor Assembly (for reversing models only) 7 Blower Motor Assembly 8 Dryer Exhaust * Electrical service connections are made in this box. 9
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SECTION III INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1- LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Pro
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CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6 months, inspect the exhaust ducting and remove any lint build up. B. UNPACKING/SETTING UP Remove protective shipping material (i.e., plastic wrap, and/or optional shipping box) from dryer. IMPORTANT: Dryer must be transported and handled in an upright position at ALL times. The dryer can be moved to its final location while still attached to the skid or with the skid removed. To unskid the dryer, loca
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C. DRYER ENCLOSURE REQUIREMENTS Bulkheads and partitions must be made of noncombustible materials and must be located a minimum of 12-inches (30.48 cm), 18-inches (45.72 cm) or more is recommended for ease of installation, maintenance, and service above the dryer outer top, except along the front of the dryer which may be partially closed in if desired. The clearance between the bulkhead header and the dryer must be a minimum of 4-inches (10.16 cm) and must not extend more than 4-inches (10.16
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D. FRESH AIR SUPPLY REQUIREMENTS When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency will be adversely affected. Ignition problems and sail switch “fluttering” problems may result, as well as premature motor failure from overheating. Air supply (make-up air) mu
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E. EXHAUST REQUIREMENTS 1. General Exhaust Ductwork Information Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of energy, overheating of the dryer, and shutdown of the burner by the airflow (sail) switches, burner hi-limits, or basket (tumbler) hi-limit thermostats. The dryer must be installed with a proper exhaust duct connection to the outside. CAUTION: T
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IMPORTANT: Exhaust back pressure measured by a manometer in the exhaust duct must be no less than 0 and must not exceed 0.3 inches (0.74 mb) of water column (W.C.). IMPORTANT: Minimum ductwork diameter for horizontal venting is 10-inches (25.4 cm) and for vertical venting the minimum is 12-inches (30.48 cm). NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around). The d
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IMPORTANT: Minimum duct size for a dryer that is vented vertically is 12-inches (30.48 cm) for a round duct or an equivalent of 120 square inches (774.2 square centimeters). THE DUCT SIZE MUST NOT BE REDUCED ANYWHERE DOWNSTREAM OF THE DRYER. IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only be increased to an extent. When the ductwork approaches the maximum limits noted in this manual, a professional heating, venting, and air conditioning (HVAC) firm should
