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INSTRUCTION MANUAL
Oil-Free
Air Compressor
(66-202-1)
PART NO. D27456 Rev. 3 7/04
Copyright © 2004 Delta Machinery
To learn more about DELTA MACHINERY
ESPAÑOL: PÁGINA 25
visit our website at: www.deltamachinery.com.
FRANÇAIS: PAGE 49
For Parts, Service, Warranty or other Assistance,
please call 1-866-422-4286.
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SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. Indicates an Indicates a imminently hazardous potentially hazardous situation which, if not avoided, will situation which, if not avoided, may result in death or serious inju
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IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fire What Could Happen How To Prevent It It is normal for electrical contacts within Always operate the compressor in a well the motor and pressure switch to spark. ventilated area free of combustible materials, gasoli
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HAZARD WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen How To Prevent It 1. Failure to properly drain Drain tank daily or after each use. If tank develops a leak, replace it condensed water from tank, causing rust and thinning of the immediately with a new tank or replace the entire compressor. steel tank. 2. Modifications or attempted re
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HAZARD WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Never operate the compressor outdoors Your air compressor is powered by when it is raining or in wet conditions. electricity. Like any other electrically powered device, If it is not used properly Never operate compressor with it may cause electric shock. protective covers removed or damaged. Repairs attempted by unqualified Any electrical wiring or repairs required personnel can result in serious injury or on this produc
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HAZARD WARNING: RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns. hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool. HAZARD WARNING: RISK FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT Moving parts s
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HAZARD WARNING: RISK OF SERIOUS INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR (Fire, Inhalation, Damage to Vehicle Surfaces) WHAT CAN HAPPEN HOW TO PREVENT IT Oil can leak or spill and could result in Always place COMPRESSOR on a fire or breathing hazard; serious injury or protective mat when transporting to death can result. oil leaks will damage protect against damage to vehicle from carpet, paint or other surfaces in vehicles leaks. Remove COMPRESSOR from or trailers. vehicle immedi
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GLOSSARY Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety. Cut-In Pressure: While th
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INSTALLATION HOW TO SET UP YOUR UNIT Location of the Air Compressor Locate the air compressor in a clean, dry and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air. The air compressor pump and shroud are designed to allow for proper cooling. The ventilation openings on the compressor are necessary to maintain proper operating temperature. Do not place rags or other containers on or near these
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Extension Cords Using extension cords is not recommended. The use of extension cords will cause voltage to drop resulting in power loss to the motor and overheating. Instead of using an extension cord, increase the working reach of the air hose by attaching another length of hose to its end. Attach additional lengths of hose as needed. If an extension cord must be used, be sure it is: a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug
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OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch: Turn this switch ON to provide automatic On/Auto/Off Tank Pressure Switch power to the pressure switch and Gauge OFF to remove p
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Check Valve: When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut-out" pressure, the check valve "closes", allowing air pressure to remain inside the air tank. Check Valve How to Use Your Unit How to Stop: 1. Set the On/Auto/Off lever to "OFF". Before Starting Break-in Procedure Serious damage (for units with a tank) may result if the following break-in instructions are not closely followed. This p
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How to Start: 1. Turn the On/Auto/Off lever to "AUTO" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure. 2. Turn regulator knob clockwise to increase pressure and stop when desired pressure is reached. The compressor is ready for use. NOTE: Always operate the air compressor in well-ventilated areas free of gasoline or other combustible vapors. If the compressor is being used to operate a sprayer DO NOT place near the spray area. MAINTENANCE Customer
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SERVICE AND ADJUSTMENTS Unit cycles automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure. ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Before servicing: Unplug or disconnect electrical supply to the air compressor. Bleed tank of pressure. A
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To Replace Regulator 1. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. 2. Unplug outfit. 3. Using an adjustable wrench remove the gauges and hose from the regulator. 4. Remove the regulator. 5. Apply pipe sealant tape to the nipple on the standpipe. 6. Assemble the regulator and orient as shown. NOTE: Arrow indicates flow of air. Make sure it is pointing Regulator in the direction of air flow. 7. Reapply pipe sealant to gauges and hose. 8. Reassemble ga
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TROUBLESHOOTING Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Pressure switch does not Move On/Auto/Off lever to Excessive tank shut off motor when the "OFF" position, if the pressure - safety compressor reaches "cut- outfit does not shut off valve pops off. out" p
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PROBLEM CAUSE CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated pressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the used. "Description of Operation" paragraph in the "Operation Section. NOTE: Adjust the regulated pressure under flow conditions (while accessory is being used). Decrease amount of air Compressor is Prolonged excessive u
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PROBLEM CAUSE CORRECTION Motor will not Fuse blown, circuit breaker Check fuse box for blown run. tripped. fuse and replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit. Check for proper fuse. You should use a time delay fuse. Check for low voltage problem. Check the extension cord. Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit. Chec
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NOTES 19- ENG D27456
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AIR COMPRESSOR DIAGRAM 2 1 6 5 3 4 7 19 8 15 11 16 12 17 18 13 14 20- ENG D27456
