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GM DURAMAX 6.6L 2001-2006
Part # 40366 v1.0.0
INSTALLATION MANUAL
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Monitor REMEMBER THIS IS A PERFORMANCE PRODUCT USE AT YOUR OWN RISK. This product is not intended to be used to break the law. Do not use this product until you have carefully read the following agreement. This agreement sets forth the terms and condi- tions for the use of this product. The installation of this product indicates that the buyer has read and understands this agreement and accepts the terms and conditions. Never exceed recommended vehicle or tire top speed ratings. DISCLAIMER OF
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TABLE OF CONTENTS INTRODUCTION ............................................................................................ PAGE 3 BILL OF MATERIAL ........................................................................................ PAGE 3 HARNESS DESCRIPTIONS .............................................................................. PAGE 4 OUTLOOK INSTALLATION ........................................................................ PAGES 5-12 Sub-Harness Install ........................
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Monitor INTRODUCTION You have just purchased the most technologically advanced Vehicle Monitor available for diesel pickups, manufactured by Bully Dog Technologies. The OutLook Monitor comes with more user friendly features than any other vehicle monitor in the market place. The OutLook Monitor also comes with free technical support, just call: 1-866-285-5936. The instruction set outlines how to install and operate the OutLook Monitor on 2003-2006 6.6L GM Du- ramax diesel pickups. BILL OF MA
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HARNESS DESCRIPTIONS Notice: included with this product are four individual wiring harnesses. Read the description of each the harness below , the installation instructions will refer to the diff erent harnesses by name. OUTLOOK MAIN HARNESS: The OutLook Monitor sits on one end of this harness and on the other end notice it has two green plugs (one male and one female). These green plugs will connect this harness to two other harnesses. Further the end of this harness has two sets of pyro wir
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Monitor INSTALLATION INSTRUCTIONS INSTALLING THE OUTLOOK SUB-HARNESS Skip this step if installing on a 2006 vehicle. The OutLook Sub-Harness is not used during installation on a 2006 vehicle. In this step you will connect the Information plug to 2003-2005 vehicles. INFORMATION PLUG: 1. Disconnect the stock information plug from the stock information plug receiver. The plug is located on the driver side of the engine bay on top of the engine. To disconnect, gently press the lever ears in and
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INSTALLING THE OBD 2 HARNESS In this step you will connect the OBD 2 Plug, run the green connector and power wire through the fi rewall, and connect the power wire. Connecting the OBD 2 Plug: Plug the OBD 2 Harness into the OBD 2 Plug located on the bottom side of the dash on the drivers side of the vehicle. Green Plug through the fi rewall: 1. Run the end of the OBD 2 Harness (green plug) through the fi rewall, pull the yellow power wire completely through the fi rewall. 2. Set the green m
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Monitor INSTALLING THE OUTLOOK MAIN HARNESS: In this step you will run the OutLook harness plugs and wiring through the fi rewall and connect the Main Harness to the Sub-Harness and the OBD 2 Harness. 1. For a clean install fi rst peel back the weather stripping on the driver’s side door seal right next to the dash and down. See the OutLook Mounting options available to determine how you will mount the OutLook before completing this step; this will save you the trouble of installing the OutLo
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INSTALLING THE PYROMETER: In this installation section you will tap and mount the pyrom- eter probe into the exhaust either pre-turbo or post turbo and then connect the end of the pyrometer to the OutLook Main Harness. Doing so will allow you to monitor Exhaust Gas Temperatures which is a very important diagnostic measure. Exhaust Gas Tem- peratures indicate how hot the motor is getting and can be used to set safety defueling parameters (see operating instructions “Set Pyrometer Defue
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Monitor POST TURBO MOUNT: 1. Find a location on the exhaust pipe that is 3-6” downstream from the turbo charge output. Then drill a 5/16” hole and run a 1/8” pipe tap into the hole. Mount the pyrometer probe in the hole , use a 9/16” wrench to tighten the probe holder or tube fi tting to the down tube. Then tighten the pyro probe cap to the holder using a 5/8” wrench. 2. Run the pyro cable along the brim of the engine bay so the end meets the end of the OutLook Main Har- ness and use zip ties
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PRE-TURBO MOUNT: 1. Drill a 5/16” hole into the exhaust manifold where all the exhaust runners of the manifold come together just before the turbo exhaust inlet. Then tap the hole with a 1/8: pipe tap and mount the pyrometer probe in the hole. Use 9/16” wrench to tighten the probe holder or tube fi tting to the down tube. Then tighten the pyro probe cap to the holder using a 5/8” wrench. 2. Run the pyro cable along the brim of the engine bay so the end meets the end of the OutLook Main Har-
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Monitor OUTLOOK MONITOR MOUNTING INSTRUCTIONS Bully Dog off ers three diff erent options for mounting the OutLook Monitor. Each lo- cation option places the OutLook Monitor in an easily accessed viewing area for the driver. WINDSHIELD MOUNT: 1. Locate the windshield mount included with the OutLook Moni- tor as seen in. This does not come with mounting glue. Glue that will adhere metal to glass can be found at any hardware store. 2. Place glue onto the window mount piece with the OutLook Monito
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OUTLOOK CUSTOM A-PILLAR MOUNT (NOT INCLUDED WITH THE OUTLOOK) The pillar comes in black, it can be painted to match any color by purchasing OEM paint color at any auto paint store. 1. Pull Back the weather stripping on the driver’s side of the vehicle to prepare the install. 2. Run the OutLook Main Harness wires through the front end of the A-Pillar mount and snap the OutLook into place. 3. Carefully remove the paper from the sticky tape on the inside of the OutLook Pillar Pod. Place the Ou
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Monitor OPERATING INSTRUCTIONS This section of the instructions describes how to use the joystick to navigate menus and control power levels. These instructions also provide descriptions on each of the menus and sub-menus, and shows how to complete a performance test. NAVIGATION/JOYSTICK OPERATION The joystick moves in four directions: up, down, left, and right. The descriptions below provide an expla- nation of what each direction is used for in navigat- ing menus, and selecting display opt
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VEHICLE SELECTION DETAILS: The list below provides a description of vehicle type and product com- patibility . Use this list to help correctly select vehicle and product type. The OutLook will not work properly if you have selected the wrong vehicle and product combination. O O On n n- - -t t th h he e e- - -fl fl fl y y y p p po o ow w we e er r r a a ad d dj j ju u us s st t tm m me e en n nt t ts s s a a an n nd d d s s se e et t t d d de e ef f fu u ue e el l l l l le e ev v ve
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Monitor GENERAL DISPLAY Once you have selected a vehicle upon initial use, the OutLook will then load the general display screen. Below is an example of the general display screen. It has four quadrants which display vehicle diagnostics and performance tests. It also has a power bar which displays the percent of power being used by the vehicle from a performance upgrade. T To op p L Le ef ft t Q Qu ua ad dr ra an nt t Power Bar Displays the % of Power of Aftermarket T To op p R Ri ig
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TOP LEFT DISPLAY: Select this to enter a sub-menu with a list of OutLook Display Options that you select to view in the top left display quadrant of the OutLook screen. All of the OutLook Display Options are listed in this instruction set with options specifi c to this make, model, and year of vehicle. TOP RIGHT DISPLAY: Select this to enter a sub-menu with a list of OutLook Display Options that you can select to view in the top right display quadrant of the OutLook Screen. All of the OutLook
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Monitor VIEW LAST 10 READINGS: This feature lets you view the V V V View Last 10 R iew Last 10 R iew Last 10 R iew Last 10 Readings eadings eadings eadings Quarter Mile Times last pyro readings taken per key cycle, the last 10 pyro read- 0-60 Times ings taken per key cycle, the last 10 boost readings per key P Peak B eak Boost / Star oost / Start C t Cy ycle cle P Peak P eak Pyr yro / Star o / Start C t Cy ycle cle cycle, and if the features are available to your vehicle it will Clear Clear T
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OUTLOOK DISPLAY OPTIONS The list below is all of the OutLook display options applicable to this make, model and year of vehicle. Once you select to display one of the options below it will be displayed either in the top left, top right, or bottom right quadrant of the OutLook Monitor screen. Navigate to these items through the main menu by selecting either top right, bottom right or top left. T To op p L Le ef ft t Q Qu ua ad dr ra an nt t Power Bar Displays the % of Power of Aftermarke
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Monitor RPM: Number of Crank Revolutions Per Minute TRANSMISSION SLIP: Shows the % diff erence between transmission input shaft speed and output shaft . Tells you in an easy-to-read % how much your transmission is slipping. SLIP POWER REDUCTION: The % that engine power is reduced by a Bully Dog Module, using Tranny Smart Software, to account for transmission slippage. Only available with a Bully Dog Rapid Power or Dyno Dominator Module. COOLANT TEMP: Temperature of vehicle coolant HORSE POW
