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MODEL: 005802-0
XG Professional Series
Portable Generator
XG10000E
10,000 Watt Portable Generator
www.generac.com or 1-888-GENERAC
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Table of Contents Introduction ............................................................. 1 Maintenance ......................................................... 11 3.1 Maintenance Schedule .................................................11 Read this Manual Thoroughly ................................. 1 3.2 Product Specifications ..................................................11 Safety Rules ........................................................... 1 3.2.1 Generator Specifications ....
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Safety Rules INTRODUCTION Thank you for purchasing this model by Generac Power Systems, Indicates a hazardous situation or action which, if not Inc. This model is a compact, high performance, air-cooled, avoided, could result in minor or moderate injury. engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in NOTE: place of utility due to a power outage. Notes contain additional information important to a procedure a
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Safety Rules • Never use the generator or any of its parts as a step. Stepping ELECTRICAL HAZARDS on the unit can stress and break parts, and may result in • The generator produces dangerously high voltage when in dangerous operating conditions from leaking exhaust gases, operation. Avoid contact with bare wires, terminals, connections, fuel leakage, oil leakage, etc. etc., while the unit is running, even on equipment connected • On electric start models, disconnect the POSITIVE (+) batter
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Safety Rules • Do not insert objects through unit’s cooling slots. • Do not operate the generator if connected electrical devices MODEL NO: overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running. SERIAL NO: • Keep a fire extinguisher near the generator at all times. Generator Identification STANDARDS INDEX In the absence of pertinent standards, codes, regulations and laws, the published information listed below may be us
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General Information 1.2.1 ASSEMBLING THE WHEEL KIT AND FRAME FOOT 1.1 UNPACKING The wheel kit is designed to greatly improve the portability of the • Remove all packaging material. generator. You will need the following tools to install the wheel kit: • Remove separate accessory box. 1/2" (13mm) wrench and a socket wrench with a 1/2" (13mm) • Remove carton off the generator. socket. NOTE: 1.1.1 ACCESSORY BOX The wheel kit is not intended for over-the-road use. Check all contents (Figure 1). I
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Operation Figure 3 – Generator & Engine Locations 2.1 KNOW THE GENERATOR Read the entire Owner’s Manual and Safety Rules before operating this generator. Compare the generator to Figures 3 through 6 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference. 1. Choke Knob – Used when starting a cold engine (Pull/Push). 2. Engine Switch – Controls the operation of the generator. On this electric start model the switch is Start/Run/Stop
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Operation 2.1.1 BATTERY CONNECTION 2.3.2 120/240 VAC, 30 AMP RECEPTACLE NOTE: Use a NEMA L14-30 plug with this receptacle (rotate to lock/ unlock). Connect a suitable 4-wire grounded cord set to the plug The battery shipped with the generator has been fully charged. and to the desired load. The cord set should be rated for 250 Volts A battery may lose some of its charge when not in use for AC at 30 Amps (or greater) (Figure 4). prolonged periods of time. If the battery is unable to crank th
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Operation This exhaust system must be properly 2.3.4 120/240 VAC, 50 AMP RECEPTACLE maintained. Do nothing that might render the Use a NEMA 14-50 plug with this receptacle. Connect a 4-wire exhaust system unsafe or in noncompliance cord set rated for 250 Volts AC at 50 Amps to the plug (Figure with any local codes and/or standards. 6). Always use a battery operated carbon Use this receptacle to operate 120/240 Volt AC, 60 Hz electrical monoxide alarm indoors, installed according to l
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Operation 2.4.2 GROUNDING THE GENERATOR 2.5 DON’T OVERLOAD THE GENERATOR Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical The National Electrical Code requires that the devices. Observe the following to prevent overloading the unit: frame and external electrically conductive parts • Add up the total wattage of all electrical devices to be connected of this generator be properly connected to an at one time. T
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Operation Hair Dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 Hand Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 to 1100 TEMPERATURE IN DEGREES FAHRENHEIT ( F) Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 Impact Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Operation Figure 8 – Fuel Fill Level Figure 10 – Fuel Shut-off Valve DO NOT FILL ABOVE LIP! Figure 11 – Choke Operation 2.8 COLD WEATHER OPERATION/DE-ICER Under certain weather conditions (temperatures below 40° F (4° C) and a high dew point), the engine may experience icing of the carburetor and/or the crankcase breather system. To eliminate this problem, this generator engine is fitted with a winter/summer valve. This directs hot air into the carburetor during cold weather operation. Alw
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Maintenance 2.11 LOW OIL PRESSURE SHUTDOWN SYSTEM 3.1 MAINTENANCE SCHEDULE The engine is equipped with a low oil pressure sensor that shuts Follow the calendar intervals. More frequent service is required down the engine automatically when the oil pressure drops below when operating in adverse conditions noted below. 5 psi. A delay built into the low oil shutdown system allows oil Check Oil Level At Each Use pressure to build during starting. The delay allows the engine to Change Oil and Oil
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Maintenance 3.2.3 EMISSIONS INFORMATION 3.3.1 GENERATOR MAINTENANCE The Environmental Protection Agency (EPA) and California Air Generator maintenance consists of keeping the unit clean and dry. Resource Board (CARB) require that your generator comply with Operate and store the unit in a clean dry environment where it will exhaust and evaporative emission standards. This generator is not be exposed to excessive dust, dirt, moisture or any corrosive certified to meet the applicable EPA and CAR
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Maintenance 3.4 SERVICE AIR CLEANER The engine will not run properly and may be damaged if using a Hot oil may cause burns. Allow engine to cool before dirty air cleaner. Clean or replace the air cleaner paper filter every draining oil. Avoid prolonged or repeated skin exposure 200 hours or once a year . Clean or replace more often if operating with used oil. Thoroughly wash exposed areas with soap. under dusty conditions. To clean or replace paper air filter: Use the following instructio
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Battery Service Clean and inspect the spark arrestor when the engine is at ambient • Start and run engine until engine stops from lack of fuel. temperature as follows: • Allow the engine to cool, then drain oil from crankcase. Refill with recommended grade. • Loosen the clamp and remove the spark arrestor screen from • Remove spark plugs and pour about 1/2 ounce (15 ml) of the muffler. engine oil into each cylinder. • Inspect screen and replace if torn, perforated or otherwise • Install and
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Troubleshooting 5.1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Engine is running, but no AC output 1. Circuit breaker is open. 1. Reset circuit breaker. is available. 2. Poor connection or defective cord set. 2. Check and repair. 3. Connected device is bad. 3. Connect another device that is in good condition. 4. Fault in generator. 4. Contact Authorized Service Facility. 5. GFCI trips the 20 Amp outlet. 5. Repair the "short" and reset the GFCI. Engine runs good but bogs down 1. S
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Warranty CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EPA), together with Generac Power Systems, Inc. (Generac), are pleased to explain the Emission Control System warranty on your new 2008 and later generator. New equipment that use small spark-ignited engines must be designed, built, and equipped to meet stringent anti- smog standards for the sta
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Warranty EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS warranty) for equipment using small spark-ignited engines: (a) Applicability: This warranty shall apply to equipment that uses small off-road engines. The ECS Warranty period shall begin on the date the new equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter. (b) General Emissions Warranty Coverage: Generac warrants to the original,
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Warranty GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR XG SERIES PORTABLE GENERATORS For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its XG Series generators will be free from defects in materials and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Generac Authorized Warranty Service Dealer, is found to be
