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READ AND SAVE THESE INSTRUCTIONS
®
Skuttle
Indoor Air Quality Products
Model 60-Series High-Capacity
Steam Humidifiers
(Models 60-1, F60-1, 60-2 and F60-2)
Warranty
`
Installation Instructions
`
Operating and Maintenance
`
Instructions
CONTRACTOR: Read these instructions before installing or
servicing humidifier.
HOMEOWNER: Save this manual for future reference.
Model No.
Mfg. Date (see label on unit)
Installation Date:
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TABLE OF CONTENTS Page Thank You! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Warranty Validation Notice (IMPORTANT! PLEASE READ.) . . . . . . . . . . . . . 4 ® Skuttle Limited One-Year Product Warranty . . . . . . . . . . . . . . . . . . . . 5 CONTRACTOR: How To Install a Skuttle Model 60-Series Steam Humidifier . . . . . . . . 7 • Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 •Tools & Materia
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LIST OF FIGURES Page Figure 1: Duct Edge Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Figure 2: External Side Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Figure 3: Duct Center Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Figure 4: Internal Side Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Figure 5: Model 60-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 6
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Thank you for purchasing a Skuttle whole-house Steam Humidifier. We appreciate your business and consider you a valued customer. We sincerely hope you are satisfied with our product and its performance. Skuttle is the oldest manufacturer of residential humidifiers, having been in business since 1917. Our longevity and dedication to our customers has resulted in products that are unsurpassed in quality and ease of operation. Features such as automatic controls, high-quality materials and superior
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® Skuttle Limited One-Year Product Warranty This limited one-year warranty covers this Skuttle product as designated on the return portion of the Warranty Registration Card, excluding wiring, plumbing and installation. Skuttle Manufacturing Company warrants that this product is free from defects in material and workmanship under normal, non-commercial use and service. Skuttle will remedy any such defects if they appear within 12 months from the date of the original installation, as evidenced by
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capacity; or has been altered in any such way that its performance is affected. There is no warranty due to neglect, alteration or ordinary wear and tear. Skuttle's liability is limited to replacement of defective parts or components, and does not include the payment of the cost of labor charges to remove or replace such defective components or parts. 8. Skuttle will not be responsible for loss of use by any product, loss of time, inconvenience or any other indirect, incidental or consequential
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CONTRACTOR How to Install a Skuttle Model 60-Series Steam Humidifier NOTES: This humidifier must be installed by a qualified professional contractor. Failure to comply with this requirement may nullify the warranty. Read all instructions before beginning installation of the humidifier. Skuttle Manufacturing Company assumes no responsibility under warranty if the contractor and user do not follow these printed instructions. FOR INSTALLATION OF THE HUMIDISTAT, PLEASE SEE SEPARATE INSTRUCTIONS ENCL
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Tools and Materials Needed 1. Safety goggles 2. Tin snips or aviation snips 3. Electric drill 4. 3/8" and 7/64" drill bits 5. Pliers 6. Screwdriver (medium flat point and Phillips #1) 7. Level 8. Hammer 9. Small adjustable wrench 10. Center punch 11. Knife 12. Wire and hardware to connect Fan Control 13. Additional relay or fan sail switch as described under “Wiring the Air Mover” For some installations: 14. Duct tape 15. 1/4" copper water line 16. Tubing and fittings for the overflow connectio
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CONTRACTOR Selecting a Location 1. For most installations, mount the humidifier under the horizontal warm air supply duct. As an alternative, the unit can be mounted on a vertical plenum using a fabricated transition for support. (See “Mounting the Humidifier”, pgs. 10-17.) NOTE: The Skuttle Steam Humidifier is not intended for installation in or on the return air duct or plenum. (Although some contractors may install the humidifier under return air ducts or on plenums without complications, it
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Mounting the Humidifier Figure 1 - Duct Edge Mount Option A: Duct Edge Mount Option A is the preferred method of mounting because it requires the least amount of duct reinforcement to support the humidifier and keep it level. A duct width of at least 10 inches is necessary. Wider ducts may need to be reinforced in order to hold the humidifier level. DANGER: Wear safety glasses when cutting or drilling. Do not cut into any air conditioning or electrical accessories during installation. Electrocut
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CONTRACTOR 3. Remove the template. 4. Cut two (2) pieces of S-Cleat 8" long and one (1) piece 10-1/2" long. 5. Place the 8" long S-Cleats on the narrow sides of the opening in the duct, with the slots protruding down and out. Place the 10-1/2" long S-Cleat on the longer side, closest to the center of the duct, in the same way as the shorter S-Cleats. 6. Attach the L-shaped bracket with six (6) holes to the top/front of the humidifier, so that the vertical wall is toward the reservoir. 7. Adjust
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Option B: External Side Mount Figure 2 - External Side Mount Option B requires a transition to be made and usually needs duct reinforcement to hold the humidifier securely in place (see Figure 2). NOTE: For this configuration, the humidifier is mounted on the outside of the plenum, rather than the inside, so as not to restrict airflow. DANGER: Wear safety glasses when cutting or drilling. Do not cut into any air conditioning or electrical accessories during installation. Electrocution is possibl
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CONTRACTOR 5. Cut two (2) pieces of S-Cleat 8" long and one (1) piece 10-1/2" long. 6. Place the 8" long S-Cleats on the narrow sides of the opening in the duct, with the slots protruding down and out. Place the 10-1/2" long S-Cleat on the longer side, closest to the center of the duct, in the same way as the shorter S-Cleats. 7. Attach the L-shaped bracket with six (6) holes to the top/front of the humidifier, so that the vertical wall is toward the reservoir. 8. Adjust the water level. (See #8
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Option C: Duct Center Mount Figure 3 – Duct Center Mount Option C requires duct reinforcement to hold the humidifier securely in place (see Figure 3). DANGER: Wear safety glasses when cutting or drilling. Do not cut into any air conditioning or electrical accessories during installation. Electrocution is possible if you come in contact with a live electrical wire; blindness can occur if Freon contacts your eyes. To install: 1. Attach the humidifier mounting template to the selected location on t
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CONTRACTOR 5. Place the 8" long S-Cleats on the narrow sides of the opening in the duct, with the slots protruding down and out. Place the 10-1/2" long S-Cleat on the longer side, closest to the center of the duct, in the same way as the shorter S-Cleats. 6. Adjust the water level. (See #8 in “How To Maintain a Skuttle Steam Humidifier”, pg. 25.) 7. Slide the flanges of the reservoir into the S-Cleats until the mounting bracket comes in contact with the side of the duct. 8. Secure the humidifier
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Option D: Internal Side Mount Figure 4 - Internal Side Mount Option D requires a transition to be made and usually needs duct rein- forcement to hold the humidifier securely in place (see Figure 4). DANGER: Wear safety glasses when cutting or drilling. Do not cut into any air conditioning or electrical accessories during installation. Electrocution is possible if you come in contact with a live electrical wire; blindness can occur if Freon contacts your eyes. To install: 1. Construct a transitio
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CONTRACTOR 6. Adjust the water level. (See #8 in “How To Maintain a Skuttle Steam Humidifier”, pg. 25.) 7. Slide the humidifier into the hole, making sure all wires and con- nections are outside the duct. 8. Align the holes and secure the humidifier to the transition. 17
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Connecting to a Power Source When selecting a location for mounting the humidifier, make sure that electrical connections can be made without the use of an extension cord. CAUTION: The electrical receptacle must be rated at the correct voltage and amperage, or hazardous conditions could result. • Models 60-1 and F60-1 require a receptacle rated at 120 VAC, 15 amperes (NEMA configurations 5-15R). • Models 60-2 and F60-2 require a receptacle rated at 240 VAC, 15 amperes (NEMA configurations 6-15R)
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CONTRACTOR Wiring the Air Mover Figure 5 - Wiring diagram for Model 60-1 and F60-1 (120 volt) Steam Humidifiers. Figure 6 - Wiring diagram for Model 60-2 and F60-2 (240 volt) Steam Humidifier. Due to the high-capacity design of Skuttle Steam Humidifiers, it is nec- essary that the furnace air mover be wired to function in cooperation with the humidifier’s operation (see Figures 7, 8A and 8B, pgs. 20 & 21). To achieve synchronization and prevent condensation inside the duct-work, Skuttle has inc
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CAUTIONS: Be careful not to activate, deactivate or alter the normal functions of the home’s heating and cooling system, except to coordinate the systems’ air moving operation with the humidifier. If these precautions are not heeded, hazardous conditions could result, causing serious damage to the heating and cooling system, and to the home. Figure 7 - Typical wiring for a humidifier in a dual-speed air mover application with air conditioning. Figure 8A - Typical wiring for a humidifier in a sin
