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UNITED S UNITED S UNITED ST T TA A ATES TES TES
UNITED S UNITED ST TA ATES TES
S S ST T TO O OVE C VE C VE COMP OMP OMPANY ANY ANY
S ST TO OVE C VE COMP OMPANY ANY
K K Kee ee eeping North ping North ping North America W America W America Warm arm arm
K Kee eeping North ping North America W America Warm arm
Since 1869 Since 1869 Since 1869
Since 1869 Since 1869
MODEL: 1600M MODEL: 1600M MODEL: 1600M
MODEL: 1600M MODEL: 1600M
WOOD and COAL FURNACE
SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY IN
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INTRODUCTION CLEARANCES Thank you for your purchase of a U.S. Stove Wood and Coal FLAMMABLE WALL burning furnace. Your decision to buy our Clayton Furnace was undoubtedly reached after much careful thought and considera- tion. We are very proud you chose the U.S. Stove furnace and trust 20" 15" you will receive the comfort and economy that others realize when heating with a U.S. Stove product. (TOP VIEW) Your dealer is important in your experience with the Furnace not 22" MINIMUM only in your pu
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NOTE: Type of chimney: Class A All-Fuel UL 103HT on the flue lining. When ignited, this creosote makes an extremely hot fire. The chimney connector and chimney should be inspected at TOP OF CHIMNEY MUST CAP SHOULD HELP least twice monthly during the heating season to determine if a BE 2 FT. ABOVE HIGHEST PREVENT DOWNDRAFT creosote build-up has occurred. If creosote has accumulated, it POINT OF ROOF WITHIN WHILE STILL PROVIDING should be removed to reduce the risk of a chimney fire. 10 FEET ADEQU
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maintains clearances, keeps condensation and creosote within HEATED AIR DISCHARGE the pipe, and is capable of withstanding a two to three thousand The Clayton furnace is designed for use as a supplemental degree chimney fire. heating source. When used as a supplementary furnace, the 1. The connector pipe should slant down toward the 1600M is connected in conjunction with an oil, gas, or electric furnace a minimum of 1/4" to the foot. At no time should furnace to the existing duct work which dist
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INSTALLATION NO. 2 INSTALLATION NO. 3 Extending the hot air duct from the furnace into the existing The baffle on this system should be made the full width of the plenum will help direct the flow of air from the 1600M as well as furnace plenum in order to properly direct the air into the the flow in the existing furnace. Ducting entering the existing distribution ducts. plenum at an angle (approximately 45 degrees) will facilitate air flow from the furnace while diverting air from the existing f
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ASSEMBLY INSTRUCTIONS Your furnace is shipped from the factory in four (2) packages. 1) BRICK INSTALLATION the furnace, 2) the blower. The draft kit and parts box containing (PRE-INSTALLED AT FACTORY) all parts necessary, and the fan thermodisc kit is boxed and packed in the firebox or ash pan. Before assembling the furnace, check to make sure there is no shipping damage, and that all NOTE: Prior to operation, be sure to remove brick necessary parts are located in the firebox. See parts list b
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SMOKE CHAMBER (If re-assembly is necessary): 1. Place #1 firebrick in the back of smoke chamber. 2. Slide baffle plate into smoke chamber, flat side down. 3. Place remaining firebrick in smoke chamber as numbered below. (In placing the firebrick in the smoke chamber, lift the left side of firebrick first and drop into place.) See Illustra tions below. 2 1 (4 / ) BRICKS 2 1 1/2 BRICK 3 5 4 6 TOP REAR OF FIREBOX THE MODEL 1600M PLENUM OPENING 13"x18" Rectangle Plenum Opening 7
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SMOKE DOOR INSTALLATION DISTRIBUTION BLOWER INSTALLATION Distribution blower slides onto rear of furnace. Engage blower flange with channels and press down. SMOKE DOOR CLIPS 1/4" LOCK NUTS 1/4" X 1-1/4" CARRIAGE BOLTS FRONT OF FURNACE SHAKER GRATE HANDLE INSTALLATION 1. Attach angle with two 1/4" x 3/4" hex bolts and two 1/4" SMOKE DOOR lock nuts. FUEL 2. Attach handle with 1/4" x 1" hex bolt and 1/4" lock nut. LOADING DOOR 3. Put brass knob onto end of handle. FRAME 1 INSTALLING ASH DOOR SPIN D
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ELECTRICAL INSTALLATION ALL WIRING MUST BE DONE BY A Predrilled holes are provided on the back of QUALIFIED the furnace for mounting the electrical box. ELECTRICIAN 9
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ALL WIRING MUST BE DONE BY A QUALIFIED ELECTRICIAN 10
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TESTING AND OPERATING PROCEDURES 5. Close the spin draft cap on ash door. TESTING: 1. Check the draft blower (optional) by turning the room 6. The motorized natural draft cycles on demand from the thermostat up high enough so that the draft blower turns U.S. Stove wall thermostat. Setting the thermostat four on. Then ower the thermostat setting until you hear it shut degrees higher that your existing thermostat is recom- off. mended. 2. Use a sheet of newspaper to test your draft by placing it
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Do not store fuel or other combustible material within marked OPERATING NOTES installation clearances. Do not over draft the furnace! It is designed to operate at .06 Disposal of Ashes - Ashes should be placed in a metal inches of water column and must be set with a draft gauge to container with a tight fitting lid. The closed container of ashes maintain a steady draft. (Barometric Damper recommended.) should be placed on a non-combustible floor or on the ground, Do not allow ashes to build
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TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: 4.Problem: Smoke puffs from furnace Distribution blower vibrating Solution: Solution: A. Check chimney draft. Check for blocked chimney or A. Tighten blower wheel to motor shaft. flue pipe. Use mirror to check chimney clearance. B. Check for bad fan bearings. B. Check ash pit — if it is too full, empty. 5. Problem: C. Make sure furnace room is not too airtight. Distribution blower continues to run or will not run D. Make sure all of chimney mortar
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PARTS LIST MODEL 1600M !! IMPORTANT !! NOTE: 1600 = 16 - FULL BRICK When ordering repair parts, 3- HALF BRICK a "G" must be added to the end of the part number of any part painted GREEN on the furnace. ITEM DECRIPTION PART # ITEM DECRIPTION PART # 1 Left Side Weldment, Painted 69452G 15 Baffle Rod 86603 2 Right Side Weldment, Painted 69453G 16 Top Insulation C98871 3 Top Wrapper 69088 17 Front Filler 23817 4 Back Weldment, Painted 69454G 18 Draft Cover 23818 5 Side Insulation (2 ea.)
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PARTS LIST 38 40 33 37 27 34 26 32 39 31 33 29 43 45 28 38 30 35 46 36 44 38 47 ITEM DESCRIPTION PART# ITEM DESCRIPTION PART# 26 Top Safety Latch 23786 37 1/4" x 1-1/4" Carriage Bolt 83445(2) 27 Feed Door 69091 38 1/4-20 Kep Nut 83250(6) 28 Ash Door 68880 39 Smoke Door Curtain 23800 29 Door Latch Handle 24179(2) 40 Smoke Door Clip 23787(2) 30 Ash Door Latch 23823 41 1/2" Hex Nut 83276(2) 31 1/2" Flat Washer 83835(2) 42 1/2" Coupling C21899 32 1/2" Lock Nut 83444(3) 43 Brass Coil Knob 89574(4) 33
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PARTS LIST MODELS 1600M Fan Thermodisc Kit #69455 1 3 ITEM DESCRIPTION PART# 2 1 3-Speed Switch 80361 2 Plastic Knob C9267M 3 Low Speed Thermodisc 80388 MODEL 1600M - Blower Motor Kit #69160 (1400CFM) 5 - Blower Housing Kit #69281 4 6 ITEM DESCRIPTION PART# 4 3-Speed Motor 1/3 hp 80416 5 Blower Housing (1600) C46799 6 Capacitor C45699 16
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FORCED AIR DRAFT PARTS LIST (Kit #: 69189) PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT) ITEM DESCRIPTION PART# 1 Draft Blower 80422 2 Power Supply Cord C40899 3 FAD Bracket 69192 4 10-24 Kep Nut (3ea.) 83244 5 1/4-20 x 1" Bolt (2ea) 83379 6 1/4-20 Lock Nut 83261 17
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INSTALLATION OF OPTIONAL EQUIPMENT INSTALLING DOMESTIC HOT WATER COIL 1. Remove access panel at rear of enclosure. 2. With a utility knife cut out the section of fiberglass insulation directly behind the access panel. 2 ACCESS 3. Remove cover plate from rear of firebox. 1 PANEL 4. Place one nut on each end of the coil and thread each as far as they will go. 5. Place the coil through the holes from the inside of the firebox and run a washer and nut down each leg on the outside of the stove. Befor
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INSTALLING OPTIONAL BACK DRAFT DAMPER The back draft damper may be installed in either a vertical or horizontal section of the hot air duct. It should be positioned as close to the plenum opening of the furnace as practical. Press female end of the back draft damper over Clayton Furnace collar or male end of the duct pipe. When properly placed the arrows on the air flow decal should point away from the furnace. SEE PRODUCT LABEL. HORIZONTAL NOTE: POSITION SO INSTALLATION THAT AIR FLOW WILL OPEN
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HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE BACK OF THE HEATER. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST: 1. The PART NUMBER 2. The PART DESCRIPTION 3. The MODEL NUMBER: 1600M 4. The SERIAL NUMBER: _______
