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MODEL D4065/D4057
3 1
⁄4 & 1 ⁄ 2 TON
RATCHET HOISTS
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © AUGUST, 2010 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#13009TS Printed in China
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This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installa- tion in a safe environment, personnel training and usag
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D4065/D4057 Ratchet Hoist Manual SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper acci
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D4065/D4057 Ratchet Hoist Manual Safety Instructions for Ratchet Hoists 1. KEEP ALL SAFETY DEVICES IN 8. WARNING LABEL. Always make sure PLACE and in good working order. the warning label on the hoist is 2. LIFTING POWER. This ratchet hoist legible so that the operator can be is designed to be comfortable for aware of the immediate hazards one person to lift the load using of operating the hoist. If the label only hand power. Never use a motor becomes damaged, replace it. or an additional m
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D4065/D4057 Ratchet Hoist Manual Additional Safety Precautions for Ratchet Hoists DO NOT attempt to lift a load DO NOT drag the load or lift it when it is in excess of the rated load capacity. not directly under the ratchet hoist. DO NOT wrap the lifting DO NOT mishandle DO NOT allow the hook chain around the load the hoist assembly. to become twisted to lift it—use a around the chain. separate chain. DO NOT exceed the maximum lifting or lowering distance. USE this and other machinery with cauti
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D4065/D4057 Ratchet Hoist Manual INTRODUCTION Woodstock Technical Support This tool has been specially designed to provide many years of trouble-free ser- If you need the latest edition of this vice. Close attention to detail, ruggedly manual, you can download it from built parts and a rigid quality control pro- http://www.shopfox.biz. gram assure safe and reliable operation. If you have comments about this Woodstock International, Inc. is commit- manual, please contact us at: ted to cust
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D4065/D4057 Ratchet Hoist Manual OPERATION To operate the ratchet hoist, do these 4. Flip the lever on the ratchet handle steps: to the neutral ("N") position. This allows the lifting chain to freely move 1. Read and follow the safety through the gear block housing by precautions included in the front of either pulling on the lifting chain or the manual, wear protective head rotating the handwheel. gear, and clear the area around the lifting operation. 5. Make sure the chains are not tangl
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D4065/D4057 Ratchet Hoist Manual Follow regular maintenance to keep Cleaning the hoist in good working condition. To To prevent the chains from jamming, avoid serious injury from hoist failure, clean away dirt and debris from the never attempt to repair a hoist that outside of the hoist housing and the malfunctions or becomes damaged. Hoist chains. repair or service must be done by a qualified technician only. NOTICE The hazard of an improper repair job DO NOT submerge the hoist housin
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D4065/D4057 Ratchet Hoist Manual 3. Remove the two disc gears from the Greasing Gears housing. Clean and grease the hoist gears every 6 months of normal use, or more frequently 4. Use mineral spirits, a stiff-bristled with heavier use. brush, and shop rags to clean the old grease and grime from the disc and Items Needed Qty splined gears. Wrench or Socket 13mm .................... 2 Mineral Spirits .....................As Needed Take care not allow the mineral Stiff-Bristled Brush ......
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D4065/D4057 Ratchet Hoist Manual PARTS DIAGRAM All service, repair, or part replacement to this hoist MUST be performed by a qualified hoist service technician. Failure to heed this warning could result in hoist failure, which could cause death, serious personal injury, or property damage. -8- 135 136 101 131 102 103 104 147 105 132 107 111 112 108 113 114 106 115 118 117 129 117 143 119 128 120 135 109 136 116 142 121 126 110 122 138 134 139 133 127 141 137 140 138 123 124 145 144 125 1
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D4065/D4057 Ratchet Hoist Manual PARTS LISTS D4057 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 XD4057101 GEAR COVER 125 XD4057125 CHANGE-OVER SPRING 1.2 X 8.6 102 XD4057102 DISC GEAR 126 XD4057126 BUSHING 103 XD4057103 DRIVE SHAFT 127 XD4057127 HANDWHEEL 104 XD4057104 SPLINED GEAR 128 XD4057128 LIFTING CHAIN G80 105 XD4057105 GEAR SIDE PLATE 129 XD4057129 CHAIN RING 106 XD4057106 LOAD SHEAVE 130 XD4057130 NAME PLATE 107 XD4057107 GUIDE PLATE 131 XD4057131 TOP HOOK ASSEMBLY 108 X
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WARRANTY AND RETURNS Woodstock International, Inc. warrants this equipment to be free of defects from workmanship and materials for a period of 1 year from the date of original purchase. The liability under this warranty shall not exceed the purchase price paid for the products and is limited to credit for, or replacement of the defective part. We do not warrant or represent that the merchandise complies with the provision of any law or acts, and buyer assumes all risk and liability resultin
