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Operators Manual
Installation, Operation & Service
GAS MIXING KETTLES
HORIZONTAL AGITATOR
MODEL: HA-MKGL-60 HA-MKGL-60-T
HA-MKGL-80 HA-MKGL-80-T
HA-MKGL-100 HA-MKGL-100-T
HA-MKGL-60-CC HA-MKGL-60-CC-T
HA-MKGL-80-CC HA-MKGL-80-CC-T
HA-MKGL-100-CC HA-MKGL-100-CC-T
™
Cleveland
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Enodis
Visit our web site at www.clevelandrange.com
SE95022 Rev. 5
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FOR THE USER IMPORTANT! ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS. WARNING: Improper installation, FOR YOUR SAFETY adjustment, alteration, service or maintenance can cause property DO NOT STORE OR USE GASOLINE damage, injury or death. Read the OR ANY OTHER FLAMMABLE LIQUIDS AND installation and operating VAPOURS IN THE VICINITY instructions thoroughly before OF THIS OR ANY OTHER installing or servicing this APPLIANC
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For your safety DANGER Keep clear of pressure Keep hands away from relief discharge. moving parts and pinch points. IMPORTANT Do not fill kettle above Inspect unit daily for recommended level proper operation. marked on outside of kettle. CAUTION Surfaces may be Wear protective equipment extremely hot! Use when discharging hot product. protective equipment. Stand clear of product Do not lean on or place discharge path when objects on kettle lip. discharging hot product. SERVI
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INSTALLATION GENERAL CLEARANCE REQUIREMENTS Installation of the kettle must be accomplished by This unit must be installed in accordance with the qualified installation personnel working to all applicable clearances shown on the rating label which is adhered local and national codes. Improper installation of to the unit. product could cause injury or damage. FOR YOUR SAFETY. Keep the appliance area free and This equipment is built to comply with applicable standards clear of combustible materia
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GAS WATER It is recommended that a sediment trap (drip leg) be The sealed jacket of the gas-fired kettle is precharged installed in the gas supply line. If the gas pressure with the correct amount of a water-based formula, and exceeds 14” water column, a pressure regulator must therefore, no water connection is required to the kettle be installed, to provide a maximum of 14” water column jacket. gas pressure to the gas control valve. Connect the gas supply piping to the input side of the gas c
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SPECIFICATION DRAWING - STATIONARY MODELS ELECTRICAL GAS SUPPLY A AIR SUPPLY (PIPING 1/2" NPT) APPROX. SUPPLY (PIPING 3/4" NPT) SHIPPING PRESSURE: WEIGHTS 90 - 100 PSI VOLTS: 208/240 TYPE: NAT or LP 60 GAL - (only required for optional 3" dia. PHASE: 3 BTU PER CU. FT.: 1010 LBS. piston draw-off valve) AMPS: 15 458 KG. 1000 (NAT), 2500 (LP) HOT & COLD CLEARANCE 80 GAL - FREQ: 60 HZ H C SUPPLY PRESSURE: WATER 1120 LBS. RIGHT: 3", LEFT: 3" 4" to 14" W.C. 508 KG. APPROVALS 1/2" NPT CONNECTION
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SPECIFICATION DRAWING - TILTING MODELS ELECTRICAL GAS SUPPLY A AIR SUPPLY (PIPING 1/2" NPT) APPROX. SUPPLY (PIPING 3/4" NPT) SHIPPING PRESSURE: WEIGHTS 90 - 100 PSI VOLTS: 208/240 TYPE: NAT or LP 60 GAL - (only required for optional 3" dia. PHASE: 3 BTU PER CU. FT.: 940 LBS. piston draw-off valve) AMPS: 15 428 KG. 1000 (NAT), 2500 (LP) HOT & COLD CLEARANCE 80 GAL - FREQ: 60 HZ H C SUPPLY PRESSURE: WATER 1030 LBS. RIGHT: 3", LEFT: 3" 4" to 14" W.C. 469 KG. APPROVALS 1/2" NPT CONNECTION REAR
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OPERATING INSTRUCTIONS NOTE: A B Location of switches may vary dependant C on customers specific options D E 7 5 6 1 2 3 4 Red Low Water Indicator Light Water Meter Digital Counter (not shown) When lit, in the upright position, indicates kettle gas Location may vary dependant on customer's specific burner has cut out and unit requires more water. options 0123 Occasional pulsing of this light is normal. Fill Interrupt Switch Green Heat Indicator Light A Interrupts water fill cycle When lit,
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Automatic Heating General 1. Switch "CONTROLLER" to "ACTIVE". WARNING: Do not attempt to operate this appliance 2. Turn temperature control knob to "10". during a power failure. Keep appliance and area free and clear of combustibles. 3. Continually push function key " " until "OFF" is Before turning kettle on, ensure that following displayed. conditions exist: 4. Push and hold key " " or " " until desired � If you are cooking an egg or milk product, do not temperature is set. pre-heat kettle. 5
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CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS CAUTION 1. Turn unit off. SURFACES MAY 2. Remove drain screen (if applicable). Thoroughly BE EXTREMELY HOT! wash and rinse the screen either in a sink or a dishwasher. 3. Prepare a warm water and mild detergent solution in CARE AND CLEANING the unit. Cooking equipment must be cleaned regularly to 4. Remove food soil using a nylon brush. maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The 5. Loos
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STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water Corrosion on metals is everywhere. It is recognized quickly on iron and treatment, call a treatment specialist. steel as unsightly yellow/orange rust. Such m
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PRODUCT VALVE SCRAPER BLADES To remove and clean scraper blades: Daily - clean product valve as follows: Scraper blade KETTLE Back stop KETTLE OUTLET Pin A Pin B CLAMP Spring Tool Fig. 1 Fig. 2 Fig. 3 0-RING To Remove Scraper Blade VALVE 1. Insert tool that is provided as shown in Fig. 2. TEE 2. Pull up on spring arm until arm clears groove in Pin B. 3. Spring is now disengaged, gently release spring to remove scraper blade. To Install Scraper Blade 1. Slide scraper blade and spring onto
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AGITATOR QUAD RING To remove and clean agitator (two-person To clean agitator quad ring: job): Quad ring Seal retainer plate Agitator shaft Retaining knobs Pin Coupling Cleaning Quad Ring 1. Remove retaining knobs. Removing Agitator 2. Slide shaft seal retainer plate and quad ring away 1. Remove scraper blades. from kettle body. 2. Rotate agitator until pull pin is on top side. 3. Clean quad ring, shaft, and seal retainer plate with clean cloth. 3. Turn power OFF. 4. Rinse wit
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SERVICE PARTS SCRAPER BLADES ITEM NO. PART NO. DESCRIPTION QTY. 1 1. KE54602 SCRAPER BLADE . . . . . . . . . . . . . . .7 2. KE54608 SPRING . . . . . . . . . . . . . . . . . . . . . . .7 3. KE01976 SPRING REMOVAL TOOL . . . . . . . . 1 2 3 AGITATOR SEAL ASSEMBLY 1 2 3 4 5 6 7 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE01911 RETAINING KNOBS . . . . . 3 2. KE54592 SEAL RETAINER PLATE . . 1 Agitator 3. FA05002-8 "O" RING . . . . . . . . . . . . . . 1 Shaft 4. KE54594 PIN . . . . . . . . .
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HI LO PRESSURE RELIEF ASSEMBLY 4 3 1 5 2 ITEM NO. PART NO. DESCRIPTION QTY. 1. FA05049 MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. FI00151 STREET ELBOW, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. FI00178 TEE, 1/2" FPT, BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. KE54941-5 SAFETY VALVE, 50 PSI, 1/2" (NORTH AMERICA) . . . . . . . . .
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HINGE ASSEMBLY 9 4 7 11 8 6 10 1 9 5 12 13 2 3 ITEM NO. PART NO. DESCRIPTION QTY. Hinge Assembly 1. - 11 KE50597-1 25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-2 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-3 100 - 150 Gallon, 60 - 100 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-4 KDM-60, KDM-60-T, Cook Tank . . . . . . . . . . . . . .
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WATER METER ASSEMBLY 12 9 4 10 8 2 4 3 2 1 6 4 7 3 2 1 ITEM ON. PART NO. DESCRIPTION QTY. 1. FI00096 3/4 BRASS UNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2. F100629-2 3/4 NPT X 2 112 BRASS NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 3. FI00063 3/4 NPT BRASS ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 4. F100629-36 3/4 NPT CLOSE BRASS NIPPLE . . . . . . .
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FLUSH PISTON VALVE (USED PRIOR TO 2003) ITEM NO. PART NO. DESCRIPTION QTY. T40430 Valve Assembly (includes parts 1 - 16) . . . . . . . . . . . . . . . . . . . . . . . . .1 1. FA05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE52345 Piston Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52346 Air seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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FLUSH PISTON VALVE & TEMPERATURE 12 15 SENSOR ASSEMBLIES 13 4 14 (USED AFTER TO 2003) 16 12 AIR VALVE ASSEMBLY 1 5 FPVA-3 2 6 3 7 8 9 TEMPERATURE SENSOR 10 8 11 ITEM ON. PART NO. DESCRIPTION QTY. 1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. FI05144-3 SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3. KE52154-4 GASKET, SANI CLAMP, 3” . . . . . . . . . . . . . . . . . .
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GEARMOTOR - ELECTRICAL ASSEMBLY 8 1 7 2 3 4 5 6 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE53838-2 TRANSFORMER, 200-240V/440-480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50750-2 CONTACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE51139-1 FUSE HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 4. KE52936-18 15A FUSE, KLKR . . . . . . . . . . . . .
