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LP Gas Grill Assembly and Use Manual
6512S0DT91
6212S00T91
For Outdoor Household Use Only. Not for Commercial Use.
Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories?
Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558
WARNING DANGER
! !
• Failure to follow these intructions could result in If you smell gas:
fire or explosion which could cause death, serious 1. Shut off gas to the appliance.
personal injury, or property damage. 2.
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2 DANGER ! CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you. Never use this appliance in an enclosed space, such as a camper, tent, car, or home. WARNING ! To reduce the risk of serious injury or death from fire or explosion: • Never leave grill unattended • Never use alcohol, prescription or non-prescription drugs while assembling or safely operat- ing this appliance. • Keep children and pets away at all tim
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3 Contents Preparation for Assembly ..............................................3 Step 23 (6512 Only) Battery Installation....................20 Parts Identification Parts Illustration ..........................................................4 Connecting/Disconnecting the Gas Parts List ..................................................................... 5 Using Gas .................................................................. 21 LP Gas Cylinder ......................................
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4 Parts Illustration - Model 6212S00T91 / 6512S0DT91 NOTE: Some illustrations may vary slightly depending on grill Model, however the names are the same. 4 1 5 2A 3A 3 6 7 6A 9 10 14 8 11 15 12 16 17 13 17A 18 19 20A 21 22 24 25 26 23 27 29A 30 28 36 31 32 34 34A 35 33
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5 Parts List- Model / 6212S00T91 / 6512S0DT91 If you need replacement parts, refer to the Parts Illustrations to find the exact parts you need. If you have any questions or need help, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.com. Be sure to have the grill model number and serial number printed on the black label, located on the back of the cart shroud. If you need a replacement part under warranty, a proof of purchase will be necessary. You will be asked to forw
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6 Assembly Instructions NOTE: Some illustrations may show parts that are not included in your grill or are a different size. If assembly method is different it will be noted. If not, proceed as instructed. Step 1 Frame Identification Identify parts and lay on floor as shown. Parts are named for their assembled position on the grill. The two Top U- Frames are symmetrical so will work on the left or right. The Left Legs (or Wheel Legs) are shorter, have a hole near the bottom for the wheel axle
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7 Step 2 Shroud to Leg Assembly The next 2 steps are best performed on a smooth level surface (and/or with the help of a second person) Place the shroud on Leg Frames as shown. Install a 5/32-30 x .39” bolt through each bottom corner of the shroud and into the threaded insert in the inside face of the legs. Next, insert a 1/4-20 x 1.1” bolt through the front of the right frame, through the shroud and fasten in place with a 1/4-20 nut. The views below are shown with what will b
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8 Step 4 Tank Side Brace & Top Crossbrace Assembly A. Place the Tank Side Brace inside the left Top U-Frame, with the open side facing inwards and the threaded inserts at the bottom. Install a 1/4-20 x 1.1” bolt through the front of the U-Frame then through the top corner of the Shroud and into the threaded insert inside the Tank Side Brace. Next, install a 1/4-20 x .39” bolt through the hole in the end of the Tank Side Brace and into the threaded insert in the inside face of the U-Frame. 1
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9 Step 5 Crossbrace & Right Tube Brace Assembly A. Assemble one Crossbrace to the inside of the back legs as shown with the short flange of the Crossbrace to the top and facing inwards. Install 4) 1/4-20 x .39” bolts through the holes in the Crossbrace and into the threaded inserts in the inside face of the legs. B. Install the Right Tube Brace between the right legs and fasten in place with a 1/4-20 x 1.1” bolt through the outside of each leg and into the ends of the Tube Brace. 1/4-20 x
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10 Step 7 (Model 6212) Wheel Assembly Place the Tank Support between the Left Legs so the holes in the end align with the holes in the legs with the flanges facing up. The flanges have notches with different spacing; the side with the notches closer together should be to the inside of the cart. Insert an Axle through the Wheel, the leg tube and the Tank Support end. Fasten in place by inserting an Axle Pin through the small hole near the end of the Axle. Narrow notch spacing to inside
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11 Step 8 Bowl Support & Hinge Half Assembly A. Attach the Bowl Supports and Flavor Activator Supports to the Bowl, orientated as shown. With the Flavor Activator Support on the inside of the Bowl and the Bowl Support on the outside, attach both Supports to the Bowl using the same pair of 1/4-20 x .59” Bolts, Fiber Washers and Nuts. The bolt and fiber washer are on the inside of the Bowl. Repeat this for the other side. B. Attach the Bowl Hinge Halves to the Bowl, oriented with the open side
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12 Step 10 Main Burner Assembly A A. Slide the burner tubes down through the indicated holes in the bowl and align the holes in the burner brackets with the holes in the Bowl. B. From underneath the Bowl, fasten the Main Burner to the Bowl with 2) #5 x .31” Tapping Screws. #5 x .31” Tapping Screw 2 pcs. B Step 10A (6512 ONLY) Tank Heat Shield Attachment Fasten the Tank Heat Shield to the bottom of the Bowl with two 1/2-20 x .39” bolts with fiber washers and two 1/4-20 nuts. The Bolts with
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13 Step 11 Bowl to Cart Assembly Place the Bowl Supports on top of the U-Frames, aligning the holes. Attach the Bowl to the cart with four 1/4-20 x .39” Bolts through the bowl Supports and into inserts in the top of the U-Frames. 1/4-20 x .39” Bolt 4 pcs Step 12 Manifold Assembly (and Piezo Igniter Assembly on Model 6212) NOTE: Regulator hose is shipped attached to the Manifold. (Model 6512 has Ignition Module pre-installed) A. Insert valve stems out thr
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14 Step 12C Control Panel Heat Shield - Model 6512 ONLY 5/32-30 x .31” Bolt Tuck top flange of 6512 Control Panel Heat Shield under the top flange of the inside of the Control Panel so that the holes align. Insert two 5/32-30 x .31” Bolts through the holes in both parts and fasten in place with two 5/32-30 Nuts 5/32-30 Nut 5/32-30 x .31” Bolt 2 pcs 6512 Control Panel Heat Shield 5/32-30 Nut 2 pc Step 13 Control Panel Assembly Insert the Control Panel between the front legs and aligning the h
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15 Step 14 A. Main Burner Electrode Assembly Insert small end of Electrode Wire down through the hole in the Bowl in front of the main burner until flange of collec- tor box rests on front edge of burner. Fasten Electrode collector box to the burner with 1) #5 x .31” Tapping screw. Front of Grill A Main Burner Electrode #5 x .31” Tapping Screw 1 pc. B. Electrode Wire Plug Assembly Route electrode wire away from the burner and bowl then plug end onto the tip of the Piezo Igniter (on Model 6212) o
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16 Step 15 Side Table Assembly Place the Side Table flanges with holes around the outside of the U-Frame and align the holes. Insert a 1/4-20 x 1.2” Stair Screw through each of the four Side Table holes and then through the U-Frame. Fasten each securely with a 1/4-20 Nut. Repeat for other Side Table. (Note: Side Tables are interchangable) 1/4-20 x .1.2” Stair Screw 1/4-20 x .1.2” Stair Screw 8 pcs 1/4-20 Nut 1/4-20 Nut 8 pc Step 16 Hood Hinge Half Assembly Attach the Hood Hinge Halves to th
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17 Step 17 Hood Handle Assembly Model 6212: Attach the Hood Handle to the Hood with 2) 1/4-20 x .39” Bolts and Fiber Washers. Place Heat Baffles between the Handle and the Hood, orienting baffles so they align with the end of the handle. Model 6512: Attach the Hood Handle and the Hood Handle Heat Shield to the Hood with 2) 1/4-20 x .39” Bolts. The Heat Shield is placed inside the Hood with the raised areas around the holes against the hood. The bolts are in- serted through the Heat Shield the
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18 CAUTION ! To reduce the risk of a laceration hazard: • Wear protective gloves when installing warming rack. Hood and Bowl edges could be sharp. Step 19 Flavor Activator / Warming Rack Assembly A. Place Flavor Activator on Supports in Bowl. B. Install Warming Rack as follows: First insert legs 1 and 2 in holes on right side of Bowl and Hood. Next, while hold- ing leg 3, insert leg 4 into hole in left side of Hood. Last, carefully insert leg 3 into hole in Bowl and gently allow it to spring ou
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19 WARNING ! To reduce the risk of serious bodily injury or death from fire or explosion: Never remove guards or devices to prevent storage of spare or oversize LP Gas Cylinders not recommended for this grill. Step 21 Tank Blocking Wire Assembly Attach the Tank Blocking Wire to the cart as follows. 1) Insert the Z shaped end into the hole in the bottom flange of the control panel inside the cart. 2) Rotate the Wire so that the first leg is resting on the control panel flange. 3) Align the lo
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20 Step 22 Drip Cup Assembly Insert the Drip Cup into the hanger wire underneath the grill bowl. Step 23 Battery Installation (6512 only) Unscrew Igniter Cover and insert AA Battery with the negative “-“ end going in first. Replace the cover and tighten securely. - + This Completes the Grill Assembly. NOTE: Verify ALL hardware is tightened Securely.
