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INSTALLATION MANUAL
KLN 90B
GPS RNAV
MANUAL NUMBER 006-10521-0005
REVISION 5 April, 2003
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WARNING Prior to Export of this Document, review for export license requirement is needed. COPYRIGHT NOTICE ©1997,2003 Honeywell International Inc. Reproduction of this publication or any portion thereof by any means without the express written permission of Honeywell is prohibited. For further information contact the Manager, Technical Publications, Honeywell, One Technology Center, 23500 West 105th Street Olathe KS 66061 Telephone: (913) 782-0400.
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BENDIX/KING KLN 90B SECTION I GENERAL INFORMATION Paragraph Page 1.1 INTRODUCTION...........................................................................................1-1 1.2 EQUIPMENT DESCRIPTION ......................................................................1-1 1.3 TECHNICAL CHARACTERISTICS ..............................................................1-1 1.3.1 ARINC 429 GAMA FORMAT INFORMATION .............................................1-1 1.3.3 UNIT TECHNICAL CHARACTERISTICS ..
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BENDIX/KING KLN 90B SECTION II INSTALLATION ParagraphPage 2.1 GENERAL INFORMATION .......................................................................... 2-1 2.2 UNPACKING AND INSPECTING EQUIPMENT .......................................... 2-1 2.3 EQUIPMENT INSTALLATION...................................................................... 2-1 2.3.1 AVIONICS COOLING REQUIREMENTS FOR PANEL MOUNTED EQUIPMENT........................................................ 2-1 2.3.2 KLN 90B MECHANICAL IN
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BENDIX/KING KLN 90B SECTION III OPERATION Paragraph Page 3.1 GENERAL INFORMATION ......................................................................... 3-1 LIST OF ILLUSTRATIONS Figure Page 2-1 KLN 90B CONNECTOR PIN FUNCTIONS .................................................. 2-9 2-2 KLN 90B CRIMPING AND INSERTION/EXTRACTION TOOLS.................. 2-11 2-3 KLN 90/A/B INSTALLATION DRAWING ...................................................... 2-13 2-4 KA 91 OUTLINE DRAWING ...................
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BENDIX/KING KLN 90B APPENDIX A RS-232 FORMAT DEFINITIONS APPENDIX B KLN 90B SUPPLEMENTAL PROCEDURES MANUAL KLN 90B AIRPLANE FLIGHT MANUAL SUPPLEMENT KLN 90B SUPPLEMENTAL TYPE CERTIFICATE APPENDIX C GPS FAULT/ERROR CODES DATABASE LOADER MESSAGES TSO APPENDIX ENVIRONMENTAL QUALIFICATION FORMS Page iv 10521I05.TDC Rev 5, April/2003
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BENDIX/KING KLN 90B SECTION I GENERAL INFORMATION 1.1 INTRODUCTION This manual contains information relative to the physical, mechanical, and electrical character- istics of the BENDIX/KING KLN 90B Global Positioning System (GPS) Receiver. General instal- lation procedures are also included. 1.2 EQUIPMENT DESCRIPTION The KLN 90B is a panel mounted, long range, GPS based airborne navigation system with a data base. The primary purpose of the equipment is to provide the pilot with present posit
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BENDIX/KING KLN 90B The following labels are received on the EFIS 429 receiver inputs (Pins 4 and 5 of P901): TABLE 3-1 EFIS 429 Receiver Inputs LABEL(OCTAL) DESCRIPTION 100 SELECTED COURSE 306 NAV/WPT/APT LATITUDE 307 NAV/WPT/APT LONGITUDE 314 TRUE HEADING OR 320 MAGNETIC HEADING The following labels are received on the Radar Graphics 429 receiver inputs (Pins 6 and 7 of P901): TABLE 3-2 Radar Graphics 429 Receiver Inputs LABEL(OCTAL) DESCRIPTION 306 NAV/WPT/APT LATITUDE 307 NAV/WPT/APT LONGI
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BENDIX/KING KLN 90B The following labels are transmitted by the KLN 90B on the ARINC 429 transmitter output (Pins 23 and 24 of P901): TABLE 3-4 Arinc 429 Gama Transmitter Output) LABEL(OCTAL) DESCRIPTION 001 DISTANCE TO GO (BCD) 002 TIME TO GO (BCD) 012 GROUND SPEED (BCD) 074 DATA RECORD HEADER 075 ACTIVE WAYPOINT FROM/TO DATA 100 SELECTED COURSE #1 113 MESSAGE CHECKSUM 114 DESIRED TRACK (TRUE) 115 WAYPOINT BEARING (TRUE) 116 CROSS TRACK DISTANCE 121 HORIZONTAL COMMAND 147 MAGNETIC VARIATION 15
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BENDIX/KING KLN 90B 310 PRESENT POSITION LATITUDE 311 PRESENT POSITION LONGITUDE 312 GROUND SPEED 313 TRACK ANGLE (TRUE) 314 TRUE HEADING 315 WIND SPEED 316 WIND ANGLE (TRUE) 321 DRIFT ANGLE 326 LATERAL DEVIATION SCALE FACTOR 351 DISTANCE TO DESTINATION (VIA FLIGHT PLAN) 352 TIME TO DESTINATION (VIA FLIGHT PLAN) 371 SPECIFIC EQUIPMENT IDENT 377 EQUIPMENT HEX ID CODE For RS 232 I/O formats, refer to Appendix A. Page 1-4 10521I05.TDC Rev 5, April/2003
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BENDIX/KING KLN 90B 1.3.3 UNIT TECHNICAL CHARACTERISTICS Table 3-6 KLN 90b TSO Compliance SEE TSO APPENDIX Physical Dimensions: Width: 6.312 in. (16.03 cm.) Height: 2.00 in. (5.08 cm.) Length: 12.55 in. (31.87 cm.) Weight: 6.30 lbs. (2.86 Kg.) Mounting: Panel mounted with Honeywell supplied mounting rack Cooling Requirements: 4 CFM (cubic feet per minute) provided by blower motor such as KA 33 or equivalent OPERATIONAL CHARACTERISTICS: Temperature Range: -40° C to +70° C Altitude Range: Up to
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BENDIX/KING KLN 90B Table 3-7 KLN 90B Signal Inputs GPS DISPLAYED: OPEN = GPS displayed (when an indicator resolver is connected to the OBS resolver inputs) GND = GPS not displayed (when an indicator resolver is not connected) TAKE HOME: OPEN = Normal Operation GND = Take Home Mode SDI 1/2: OPEN = Primary Long-range Navigation System GND = Secondary Long-range Navigation System EFIS 429 RCVR inputs: See Section 1.3.1 RDRG (Radar Graphics) See Section 1.3.1 429 inputs: AIR DATA 429 Inputs: S
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BENDIX/KING KLN 90B Table 3-9 KLN 90B Signal Outputs OBI SYNC, Honeywell Serial Data containing bearing to the active waypoint CLOCK, & DA- TA: RS 232 OUT: The RS232 output is designed to interface with certain ARNAV ELTs and certain moving map displays, storm scopes, and Shadin fuel flow systems (refer to Appendix A) WPT ALERT: OPEN = Inactive (Waypoint Alert) LOW = Active (Output can sink up to 250 mA MSG: OPEN = Inactive (Message) LOW = Active (Output can sink up to 250 mA) APPROACH OPEN =
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BENDIX/KING KLN 90B Table 3-11 KLN 90B To/From Flag Output To Indication: +40 to +160 mV on Pin 21 with respect to Pin 20 From Indication: -40 to -160 mV on Pin 21 with respect to Pin 20 Output capable of driving up to five 200 W parallel loads Arinc 429 Xmit- See Section 1.3.1 ter: DATA LOADER The Data Loader RS 232 output is designed to communicate with an OUT: IBM compatible personal computer ALT ALERT: HIGH = Inactive LOW = Active (can sink up to 250 mA). This pin also functions as an inpu
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BENDIX/KING KLN 90B Table 3-13 KA 92 KA 92 ANTENNA TSO Compliance: SEE TSO APPENDIX Physical Dimensions: Width: 2.70 in. (6.86 cm.) Height: 0.70 in. (1.78 cm.) Length: 4.30 in. (10.92 cm.) Weight: 0.27 lbs. (0.12 Kg.) Airspeed Rating: 600 Kts. TAS Output Impedance: 50 Ohms (nominal) DC Voltage: 5 Volts $0.5 Volt DC Current: 50 mA maximum Table 3-14 KA 198 Comm Filter P/N 071-01565-0000 Center Notch Frequency: 1575.42 MHz. Attenuation at 1575.42 ;1.5 MHz: 35 dB min. Insertion loss from 11
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BENDIX/KING KLN 90B 1.4 UNITS AND ACCESSORIES SUPPLIED 1.4.1 KLN 90B GPS RECEIVER The KLN 90B is available in the following versions. New manufactured KLN 90B units are P/N 066-04031-1X21/1X22/1X24 and KLN 90/A units that have been converted to KLN 90B are P/N 066-04031-2X21/2X22/2X24. Table 3-15 KLN 90B Versions PART NUMBER 14/ 5V NIGHT GREY BRNAV UPGRADED ARINC 28V LAMP VISION BLACK BEZEL CAPABLE KLN 90B’s 734A LAMP GOGGLE BEZEL (1) CAPABLE (2) 066-04031-1121 X - - X - - - - 066-04031-1
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BENDIX/KING KLN 90B 1.4.2 GPS ANTENNA The KA 91 antenna is available by ordering P/N 071-01545-0200. The KA 92 antenna is available by ordering P/N 071-01553-0200. 1.4.3 KLN 90/90B INSTALLATION KITS The KLN 90/90B Installation Kit (P/N 050-03096-0000) is available with crimp connectors only. A list of the required crimp tools and insertion/ extraction tools can be found in Section 2 of this man- ual. The kit and a complete list of the items contained in the kit is given below. Table 3-16 KLN
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BENDIX/KING KLN 90B 1.4.4 KA 91/92 INSTALLATION KIT The KA 91 Installation Kit (P/N 050-03195-0000), including its contents, is shown below. Table 3-17 KA 91 Installation Kits P/N DESCRIPTION UM - VENDOR NAME & 0000 P/N 050-03195-0000 KA91 INSTALL X 030-00134-0001 RIGHT ANGLE CONN EA 1 TED MFG 5-30-102 COAX 047-10130-0002 BACKPLATE, ANTENNA EA 1 089-06908-0012 SCREW, AIRCRAFT EA 4 187-01807-0000 KA 91 GASKET EA 1 Earlier installation kits included a straight TNC coax connector, P/N 030-00134-0
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BENDIX/KING KLN 90B 1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED A. Forced Air Cooling A KA 33 Cooling Kit or equivalent is required for the KLN 90B installation. 1. KA 33 Blower for 14 VDC installations is available under P/N 071-4037-00. 2. KA 33 Blower for 28 VDC installations is available under P/N 071-4037-01. 3. The installation kit for the KA 33 Blower is available under P/N 050-02204-0000. B. Indicators and HSIs An indicator, CDI or HSI, is required for IFR. Listed below are common Honeyw
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BENDIX/KING KLN 90B Functions of the -0101 include converting 3-wire heading sources to ARINC 429, convert- ing the resolver output of a non-driven HSI to ARINC 429 so that the KLN 90B can read the selected course from the HSI, converting binary ARINC 429 data to BCD ARINC 429, and converting low speed ARINC 429 to high speed ARINC 429. Functions of the 0201/ 0202 include all of the functions of the -0101 plus converting ARINC 429 bearing outputs from the KLN 90B to 3-wire XYZ RMI and 4-wire
