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™
Victory
HOT WATER MODELS V-33 THROUGH V-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
INSTALLATION AND OPERATING INSTRUCTIONS
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
IMPORTANT
READ ALL OF THE FOLLOWING
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .2
WARNINGS AND STATEMENTS
Installation Requirements:
BEFORE READING THE
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INSTALLA
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2 VICTORY Figure 1. Left End View Figure 2. Front View Figure 3. Right End View NOTE: Height Dimension increases to 30-3/16" and depth dimension increases to 22-1/4" when combustible floor kit is used. Approx. Size of Gas Line Dimensions (inches) Total Wt. Connection to Boiler C = Vent Dia. Full Of (inches) Natural draft chimney Water Boiler No. of Pressure Horizontal Model Sections A B or Vertical Venting or type “B” venting D (lb.) Natural Propane 1 5 1 1 1 V-33 2 8 ⁄8"14 ⁄8"3" — 9 ⁄2" 190 ⁄2
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VICTORY 3 INSTALLATION REQUIREMENTS MINIMUM CLEARANCES FROM COMBUSTIBLE The installation must conform to the requirements of the CONSTRUCTIONS authority having jurisdiction or, in the absence of such requirements, to the National Fuel Gas Code, ANSI Z223.1- A. Minimum boiler clearances shall be as follows: latest edition. This installation must also conform to the additional require- VICTORY BOILER ments in this Slant/Fin instruction book. MINIMUM CLEARANCE FOR COMBUSTIBLE CONSTRUC- TION. NATUR
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4 VICTORY NATURAL DRAFT CHIMNEY AND TYPE “B”VENTING For a masonry vitreous tile-lined chimney which is not VICTORY boilers are power (fan assisted) vented boilers. All exposed to the outdoors, use Table 1 in this Slant/Fin Victory boiler models can be PRESSURE side wall or verti- manual for venting requirements. DO NOT install this cally vented by connecting the proper 3" diameter vent to the system into an unlined masonry chimney. 3" diameter collar and adapter factory equipped on the If a maso
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VICTORY 5 HORIZONTAL PRESSURE VENTING length is 2 feet and 1 elbow plus vent terminal for all All VICTORY models are certified for horizontal pressure models, see table below. NOTE: For best operation, venting with the following restrictions: elbows should be at least five diameters apart other- 1. Vent Material wise maximum vent length should be reduced. A. The vent system for horizontal venting must be UL list- B. When joining the various components of the above list- s ed single wall Saf-T 3"
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6 VICTORY Figure 5. Model/Vent Size Requirements NATURAL DRAFT CHIMNEY AND TYPE “B”VENTING V-90, V-120, V-150 and V-180 boilers may be vented into a Standard vent connector materials (i.e. galvanized or stain- chimney (see “Chimney and type “B” venting” paragraph on less steel vent pipe). Condensate drain and liquid tight seal page 4) or into a type “B” vent, ONLY when converted to the is required. See figures 6a, 6b and “Chimney and type “B” 5" dia. Slant/Fin flue collar supplied unassembled wi
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VICTORY 7 Figure 6a. Chimney Venting for V-90, V-120, V-150 and V-180 only. Minimum vent connectors diameter is 5 inches. It may have to be upsized to 6 or 7 inches (see Table 1). Single or multiple appliance venting into chimney using single wall or type “B” metal connectors, must be installed in accordance with National Fuel Gas Code ANSI Z223.1-latest edition, part 7 and 11. See “Chimney and Type “B” Venting” paragraph on page 4 of this manual. DO NOT use galvanized risers and connectors in
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8 VICTORY Figure 7. Horizontal Venting (3 IN.): All Victory Models All items shown below are REQUIRED. All vent joints must be LIQUID and PRESSURE TIGHT. Use only 3" dia. Saf-T vent (#AL 29-4C* stainless steel) venting materials by Heat-Fab Inc. (See both horizontal and vertical venting in this booklet for restrictions).
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VICTORY 9 Figure 8. Horizontal Venting (3 IN.): All Victory Models All items shown below are REQUIRED. All vent joints must be LIQUID and PRESSURE TIGHT. Use only 3" dia. Saf-T vent (#AL 29-4C* stainless steel) venting materials by Heat-Fab Inc. (See both horizontal and vertical venting in this booklet for restrictions).
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10 VICTORY Figure 9. Vertical Venting (3 IN.): All Victory Models All items shown below are REQUIRED. All vent joints must be LIQUID and PRESSURE TIGHT. Use only 3" dia. Saf-T vent (#AL 29-4C* stainless steel) venting materials by Heat-Fab Inc. (See both horizontal and vertical venting in this booklet for restrictions).
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VICTORY 11 Figure 10. Air Eliminating System Gas Flow In Piping -- cu. ft. per hr. Length Iron Pipe Size (Ips)—inches of Pipe in Feet 1/2 3/4 1 1-1/4 1-1/2 10 132 278 520 1050 1600 20 92 190 350 730 1100 30 73 152 285 590 890 40 63 130 245 500 760 50 56 115 215 440 670 60 50 105 195 400 610 70 46 96 180 370 560 80 43 90 170 350 530 90 40 84 160 320 490 100 38 79 150 305 460 At pressure drop of 0.3 in. water, specific gravity = 0.60. at test pressures equal to or less than 1/2 PSIG. D. All gas pi
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12 VICTORY B. PUMP LOCATION-Locating low-head pump(s) on SAFETY INFORMATION return to boiler is acceptable for smaller boiler sizes in For Your Safety Read Before Operating residences of one or two stories. The alternate pump location shown in illustration on page 11 is required in WARNING: If you do not follow these instructions exactly, large, multi-story building installations, especially when a fire or explosion may result causing property damage, high-head pumps are used. The compression t
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VICTORY 13 Figure 12. IID System with Honeywell VR8204 or VR8304 4. The higher* heating value of gas varies substantially for Gas Valve different localities. Consult with Slant/Fin’s Technical Ser- vice Dept. for re-orificing procedures if any of the following apply: a. Boiler (burner) is overfiring. CAUTION! National Fuel Gas Code (ANSI Z223.1-latest edition) does NOT permit firing at a higher input rate than the input rate indicated on the boiler rating plate in order to avoid hazardous condit
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14 VICTORY should not occur. 3. Water lines: slightest leaks should be corrected. 4. Low water cutoff, for operation (see instructions fur- nished with unit). II. WATER LEVEL CHECK DURING HEATING SEASON: A. Check water pressure regularly and add water slowly to system when needed. If much water is added, 2. Safety Shutdown Checkout venting may be necessary. a. For proper operation the pilot should engulf the B. Regular loss of water from water boiler system may thermocouple, powerpile generator
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VICTORY 15 burners as described on page 13. Figure 14. Top View of Boiler *To clean burners run a clean flue brush up the tube until all foreign matter is removed. IV. SAFETY CHECK FOR CONTROL SYSTEM 1. Remove Control Cover To remove control cover, remove the two sheet metal screws in the top of the top cover. (See figure 13.) Tilt complete control cover away from boiler and lift up until it clears the bottom angle bracket. To replace the cover, reverse procedure. Be sure that the tab on the bo
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16 VICTORY APPENDIX A APPENDIX B Removal Of Existing Boiler From Common Vent System Vent System Location and Condensation Drain Requirements "At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining con- 1. The venting system shall terminate at least 3 feet above nected to the common venting system placed in operation, any forced air inlet located within 10 feet. while the other appliances remaining connected to the com- 2. The venting sys
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VICTORY 17 Sequence of Operations Wiring Diagrams THERMOSTAT CALLS FOR HEAT L8148 RELAY (1K) CLOSES 1K1 AND 1K2 CONTACTS. CIRCULATOR RUNS. HIGH NO LIMIT CIRCULATOR CONTINUES TO CONTACTS RUN. NO FURTHER ACTION. CLOSED? YES INDUCER RELAY (2K) ENERGIZED. CONTACTS 2K1 CLOSE. INDUCER MOTOR RUNS. HIGH NO LIMIT CIRCULATOR CLOSED? CONTINUES TO RUN YES AIR NO CIRCULATOR AND INDUCER PROVING CONTINUE TO RUN. SWITCH CON- TACTS NO FURTHER ACTION CLOSED? YES IGNITION CONTROL ENERGIZED. SPARK GENERATOR POWERED
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18 VICTORY PUMP OR VALVE ZONING OF WATER BOILERS COMBINATION CONTROLS WITH T TV Z TERMINALS* Pump Zoning system using R845 Relay. One R-845A needed for each circulator. NOTE: Pumps are powered from C1. Total pump load must not exceed 7.4 amp rating of combination control pump switch. Zone valve zoning system using Honeywell V8043F zone valves. Pump zoning system using R8230C Relays. *For zoning diagrams, combination controls without TTV Z terminals and non-combination control system
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VICTORY GENERAL TROUBLESHOOTING GUIDE FOR SERVICEPEOPLE 19 BURNERS FAIL TO OPERATE CAUSE REMEDY 1. Safety pilot out, or flame too low. 1. Check, clean, re-light. See instructions. 2. Gas supply valve shut off. 2. Open gas valve(s). 3. Electric switch open. 3. Close switch. 4. Blown or defective line fuse. 4. Replace fuse. 5. Operating or limit control contacts open or dirty. 5. Check control. Clean contacts or replace control. 6. Defective gas valve or pressure regulator; or plugged bleed 6. Rep
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20 VICTORY PIPING A HEATING - COOLING SYSTEM TO A WATER operate with chiller only, or the boiler only, being valved to the BOILER AND CHILLER piping system. Separate control devices on the boiler and chiller may be used, or a single set of air and pressure con- Figure below illustrates a method of piping a heating-cooling trols on the common piping may be preferred. system to a water boiler and a chiller. Hand valves (shown) or automatic valves must be installed to prevent circulation of If the
