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ULTIMATE SERIES JOINTERS
MODELS G9953/G9953ZX/G9953ZXF/G4815
INSTRUCTION MANUAL
Model G9953 Shown
Model G4815 Shown
COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#430702624 PRINTED IN TAIWAN.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of w
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TABLE OF CONTENTS SECTION 1: SAFETY........................................................................................................................2 Safety Instructions For Power Tools ..........................................................................................2 Additional Safety Instructions For Jointers ................................................................................4 SECTION 2: INTRODUCTION .................................................................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi- tute for proper accident prevention measures.
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 15. USE RECOMMENDED ACCESSORIES. sure your extension cord is in good condi- Consult the owner’s manual for recom- tion. Conductor size should be in accor- mended accessories. The use of improper dance with the chart below. The amperage accessories may cause risk of injury. rating should be listed on the motor or tool nameplate. An undersized cord will cause a 16. REDUCE THE RISK OF UNINTENTION- drop in line voltage resulting
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Additional Safety Instructions For Jointers 1. JOINTING SAFETY BEGINS with your 9. JOINT WITH THE GRAIN. Jointing against lumber. Inspect your stock carefully before the grain is dangerous and could produce you feed it over the cutterhead. If you have chatter or excessive chip out, which could any doubts about the stability or structural lead to loss of control over the workpiece. integrity of your stock, DO NOT JOINT IT! 10. WITH THE EXCEPTION OF RABBETING, 2. MAINTAIN PROPER RELATIONSHIPS of a
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SECTION 2: INTRODUCTION If you have any comments regarding this manual, please write to us at the address below: Lack of familiarity with this manual could Grizzly Industrial, Inc. C /O Technical Documentation cause serious person- P.O. Box 2069 al injury. Become Bellingham, WA 98227-2069 familiar with the con- tents of this manual, Most importantly, we stand behind our machines. including all the safety If you have any service questions or parts warnings. requests, please call or write us at t
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SECTION 3: CIRCUIT REQUIREMENTS Circuit Breaker Requirements Model Use the following guidelines when choosing a cir- cuit breaker (circuit breakers rated any higher are G9953/G9953ZX not adequate to protect the circuit): Circuit Breaker ............................30 Amp, 2 Pole Voltage & Amperage Draw The Model G9953/G9953ZX features a 5 HP Your Circuit Capacity motor and is wired to operate on a single-phase, Always check to see if the wires in your circuit are 220V circuit. The motor will dra
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Circuit Breaker Requirements Model G9953ZXF Use the following guidelines when choosing a cir- cuit breaker (circuit breakers rated any higher are not adequate to protect the circuit): Voltage & Amperage Draw The Model G9953ZXF features a 5 HP motor and Circuit Breaker ............................15 Amp, 3 Pole is wired to operate on a 3-phase, 220V circuit. The motor will draw the following load: Your Circuit Capacity Always check to see if the wires in your circuit are Motor Load ..............
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Circuit Breaker Requirements Model G4815 Use the following guidelines when choosing a cir- cuit breaker (circuit breakers rated any higher are not adequate to protect the circuit): Voltage & Amperage Draw 1 The Model G4815 features a 7 ⁄2 HP motor and is Recommended Circuit Breaker ..25 Amp, 3 Pole wired to operate on a 3-phase, 220V circuit. The motor will draw the following load: Your Circuit Capacity Always check to see if the wires in your circuit are Motor Load .............................
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Minimum Cord Size Extension Cords For 220V single-phase operation, use the follow- We do not recommend the use of extension ing power cord: cords with 220V single or 3-phase equipment. Instead, arrange the placement of your equip- G9953Z/G9953ZX—220V, Single-Phase ment and the installed wiring to eliminate the Cord ..............................................2 Pole, 3 Wire need for extension cords. Gauge ..............................................................10 For 220V 3-phase operatio
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Rewire To 440V CN-11 Magnetic (G9953ZXF Only) Contactor Overload Relay To rewire the Model G9953ZXF to 440V: 11 1. Disconnect the sander from the power source! 2. Replace the power indicator light in the pedestal switch to one suitable for 440V operation Figure 5. Overload relays. 3. Remove the RHN-18 overload relay and 5. Wire the motor as shown on the diagram on replace it with a RHN-10 (5.5-8.5A) type, with the inside of the motor wire cover. Note— the dial set to 7A (Figure 4). The circled r
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Rewire To 440V CN-16 Magnetic (G4815 Only) Contactor Overload Relay To rewire the Model G4815 to 440V: 1. Disconnect the sander from the power source! 2. Replace the power indicator light in the pedestal switch to one suitable for 440V operation Figure 8. Overload relay. 3. Remove the RHN-18 overload relay and 5. Wire the motor as shown on the diagram on replace it with a RHN-10 (8.5-12.5A) type, the inside of the motor wire cover. Note— set to 10A (Figure 7). The circled references on the diagr
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SECTION 4: MAIN COMPONENTS 1. Infeed Table: Facing the front of the jointer, the workpiece is lifted from the jointer after the infeed table is located to the right of the the cutting operation is complete. The wood cutterhead. The infeed table is where the travels right to left; from the infeed table, workpiece is placed at the beginning of the across the cutterhead, and onto the outfeed cutting operation. The wood travels right to table. left; from the infeed table, across the cutter- head, an
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SECTION 5: SET UP Unpacking Parts Inventory Models G9953ZX, G9953ZXF, & G4815: Qty NOTICE • Fence Assembly 1 • Air Pressure Gauge 1 The photos shown in this manual are of the • Air Pressure Regulator 1 Model G4815 unless otherwise noted. • Push Blocks 2 • Air Wrench 1 The Model G9953 16" Ultimate Series Jointers • T-20 Torx® Screwdriver 5 and the Model G4815 20" Ultimate Series Jointer • Extra Carbide Cutters - 14 x 14 x 2mm 10 are shipped from the manufacturer in a carefully • T-Handle For Tor
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R R R R R R E E E E E R R E T T T T T R E E R R R T R E E E E E E T T E E E E E T T T E E T T M M M M M E E M E E E M M M M M A A A M A M A A A A A I A I A I I A I I A I I I I I I D I D D D D D D D D D D D D Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY PROCESS! Lock Wing 5 ⁄8'' Nut Nut # 10 Countersunk Thumb 1 ⁄4'' Phillips Phillips Screw Slotted Head Head Screw Screw Screw 5 ⁄16'' 9 ⁄16'' 3 ⁄8'' Carriage Button Cap Flange Bolt Head Screw Bolt Screw 7 ⁄16'
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Clean Up Site Considerations Unpainted surfaces may be coated with a waxy Weight Load oil to protect them from corrosion during ship- The Model G9953 16" Ultimate Series Jointers ment. Remove this waxy oil with a solvent clean- and the Model G4815 20" Ultimate Series Jointer er or citrus-based degreaser such as Grizzly’s represent a large weight load. Most shop floors G7895 Degreaser. To clean thoroughly, some should be sufficient to carry the weight of the machine. Reinforce the floor if you qu
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Beginning Assembly Fence This section will cover the basic assembly and adjustment instructions needed to begin opera- tion. Complete the assembly in the order provid- The fence assembly is a ed in this manual and then read the remaining heavy part. Seek assis- portion of the manual before attempting any type tance when lifting it onto of operation. the fence base support. Your safety is important! Please follow the warnings below during this entire section: NOTICE The fence can easily scratch t
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Pedestal Switch Dust Collection To mount the pedestal switch: To attach dust collection hose to the dust port: (Figure 13) Attach the pedestal switch to the back of the base with (4) M10-1.5 x 25 cap screws and Attach a 5" hose from your dust collection system (4) M10 flat washers . to the dust port (Figure 14). Pedestal Switch Dust Port Figure 14. Dust collection hook-up. Figure 13. Attaching pedestal switch. Ultimate Series Jointers -17-
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3. Position the knife setting gauge on the out- feed table so that it extends over the cutter- NOTICE head (Figure 16). The remaining instructions in this section cover factory settings which should already be adjusted correctly; however, we Knife Setting recommend checking the settings to be Gauge sure they were not bumped out of adjust- Knife Edge At ment during the shipping process. If it is Highest Point determined that a setting is out of correct Of Rotation adjustment, please refer to Sect
