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1
W415-0559 / 02.07.06
W415-0559 / 02.15.06
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2 WARNINGS & SAFETY PRECAUTIONS Installationandservicemustbe Donotstoregasolineorother performedbyaqualifiedinstaller, flammablevapoursandliquidsinthe serviceagencyorthegassupplier. vicinityofthisoranyotherappliance. 4. 1. Followtheinstallationdirections. 2. 5. 6. 3. WHAT TO DO IF YOU SMELL GAS Donotuseanyphoneinyourbuilding. Immediatelycallyourgassupplier Donottrytolightanyappliance. fromaneighbor'sphone.Followthe gassupplier'sinstructions. Ifyoucannotreachyourgassupplier, Donottouchanyelectric
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3 TABLE of CONTENTS 2. Warnings and Safety Precautions 10. Operation What to do if you smell gas Operating Instructions 4. Warranty For Your Safety Read Before Lighting 5. General Instructions Lighting Instructions General Information To Turn Off Gas Mobile Home Installation 11. Adjustments 6. Location and Clearances Venturi Adjustment Pilot Indicator Light - Battery Install Orifi ce Replacement 7. Blower Installation Oxygen Depletion Sensor Pilot Cleaning Gas Installation Mainten
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4 NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certifi cate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. The complete fi replace is test-fi red and thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, recei
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5 GENERAL INFORMATION GENERAL INSTRUCTIONS FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN ANY CHANGE TO THIS HEATER OR ITS CON- TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! TROLS CAN BE DANGEROUS AND IS PROHIB- Maximum input is 23,000 BTU/hr for natural gas and propane. ITED. When the fi replace is installed at elevations above 2,000ft, THIS GAS FIREPLACE SHOULD BE INSTALLED AND and in the absence of specifi c recommendations from the SERVICED BY A QUALIFIED INSTALLER to conform with l
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6 CARBON MONOXIDE POISONING MAY LEAD TO DEATH Get fresh air at once! Have heater serviced. Early signs of carbon monoxide poisoning resemble the fl u, with headache, dizziness and/ Some people---pregnant women, persons with or nausea. If you have these signs, the heater heart or lung disease, anemia, those under the infl u- may not be working properly. ence of alcohol, those at high altitudes--- are more affected by carbon monoxide than others. LOCATION & CLEARANCES THIS GAS STOVE SHOULD BE IN
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O H L I L I O L P P F F TP TH TP TH TH TP TH TP O 7 BLOWER INSTALLATION Blower (SEE LOCATION AND CLEARANCES IN INSTRUCTION MANUAL) Switches 6. Open the switch housing by removing the top screw. 1. Cut and remove the tie securing the blower switch wires to the heat shield. 7. With the 2 screws THERMODISC 2. Connect the white wire coming from below the unit to the and extension bracket BRACKET terminal on the blower. supplied in the unit baggie, fasten extension 3. Connect the black blower w
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8 FINISHING SCREEN INSTALLATION CAST FRONT INSTALLATION AND REMOVAL AND REMOVAL 1. Lift the top cast piece off of the unit. 1. Unscrew the four screws (one in each corner) from the 2. Detach the front cast piece from the side pieces by remov- screen. ing the screws from the brackets located in the upper inside 2. Remove screen from unit corners. 3. Slide the front straight up to remove. 2 3 SCREWS BRACKET FRONT FRONT TAB Four Screws FRONT LEGS Follow the above steps in reverse in order to
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9 LOG AND LOGO PLACEMENT LOG PLACEMENT In order to assemble the log set, the screen and cast front must be removed, see Cast Front / Screen Removal in the Finishing section of this manual. 3. Place the hole in the underside of log #3 onto the locating screw, on the right side of the burner. The bottom branch of log #3 sits infront of, and against, the right end of log #2. 4. Reinstall the screen & front. LOGO PLACEMENT Remove the backing of the logo supplied and centre over the logo install
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O H I L I L I P O L P P F F F F TP TP TH TH TP TP TH TH O O 10 OPERATION When lit for the fi rst time, the fi replace will emit a slight odour OPERATING INSTRUCTIONS for a few hours. This is a normal temporary condition caused by the curing of the logs and the “burn-in” of internal paints If heater shuts off, do not relight until you pro- and lubricants used in the manufacturing process and will not vide fresh air. If heater keeps shutting off, have it occur again. After extended periods of n
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11 ADJUSTMENTS MAINTENANCE opening and the area surrounding the logs clean by vacuum- TURN OFF THE GAS AND UNPLUG ELEC- ing or brushing, at least once a year. TRICAL POWER BEFORE SERVICING THE 3. Check to see that all burner ports are burning. Clean out STOVE! any of the ports which may not be burning or are not burning CAUTION: Label all wires prior to disconnection when servic- properly. Take care not to enlarge these parts. ing controls. Wiring errors can cause improper and dangerous 4. C
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12 REPLACEMENTS Contact your dealer for questions concerning prices and 1. MODEL & SERIAL NUMBER OF FIREPLACE availability of replacement parts. Normally all parts can be 2. INSTALLATION DATE OF FIREPLACE ordered through your Napoleon dealer or distributor. 3. PART NUMBER When ordering replacement parts always give the following 4. DESCRIPTION OF PART information: 5. FINISH FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR OF THE ORIGINAL INV
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13 29 12 19 20 5 6 10 7 22 19 11 26 23 4 21 18 1 3 24 2 16 * WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only W415-0559 / 02.15.06 with a fast acting thermocouple supplied by Wolf Steel Ltd.
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14 TROUBLE SHOOTING GUIDE SYMPTOM PROBLEM TEST SOLUTION Main burner goes Pilot fl ame is not large enough - service or replace Oxygen Depletion Sensor System out; pilot stays on. or not engulfi ng the thermo- - correct piping and/or regulator to provide correct pressure pile Thermopile shorting - clean thermopile connection to the valve. Reconnect. - replace Oxygen Depletion Sensor System / valve. Remote wall switch wire is too - shorten wire to correct length or wire gauge. long; too much resis
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O H L I L I O L P P F F TP TP TH TH TP TP TH TH O 15 SYMPTOM PROBLEM TEST SOLUTION Pilot goes out while Gas piping is undersized. - turn on all gas appliances and see if pilot fl ame fl utters, diminishes or standing; Main extinguishes, especially when main burner ignites. Monitor appliance burner is in ‘OFF’ supply working pressure. position. - check if supply piping size is to code. Correct all undersized piping. Flames are consis- Unit is over-fi red or under- - check pressure readings: ten
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16 NOTES Fireplace Service History This fireplace must be serviced annually depending on usage DATE DEALER NAME SERVICE TECHNICIAN NAME SERVICE PERFORMANCE SPECIAL CONCERNS W415-0559 / 02.15.06
