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OWNER'S MANUAL 2008
450 SMR
ART. NO. 3211243en
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DEAR KTM CUSTOMER 1 Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you great pleasure riding the vehicle! Enter the serial numbers of your vehicle below. Chassis number ( P. 9) Dealer's stamp Engine number ( P. 9) The owner's manual corresponded to the latest state of this series at the time of printing. Slight devia
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CONTENTS 2 Adjusting compression damping of fork ........................... 25 MEANS OF REPRESENTATION............................................ 4 Adjusting rebound damping of fork.................................. 26 IMPORTANT NOTES............................................................ 5 Bleeding fork legs.......................................................... 26 VIEW OF VEHICLE............................................................... 7 Cleaning dust boots of fork legs
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CONTENTS 3 Installing the battery x................................................. 50 STANDARDS..................................................................... 86 INDEX.............................................................................. 87 Recharging the battery x.............................................. 51 Removing a fuse............................................................ 52 Replacing the fuse......................................................... 52 Ignition cu
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MEANS OF REPRESENTATION 4 Symbols used The symbols used are explained in the following. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your own safety, have these jobs done in an authorized KTM workshop! There, your motorcycle will be serviced optimally by specially trained ex
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IMPORTANT NOTES 5 Use definition KTM sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles com- ply with currently valid regulations and categories of the top international motorsport organizations. Info The motorcycle must be used only on secluded property remote from public road traffic. Maintenance A prerequisite for perfect operation and prevention of wear is that the engine and chassis maintenance and adjustme
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IMPORTANT NOTES 6 Grades of risks Danger Danger that leads immediately and certainly to severe and permanent injury or death. Warning Danger that will probably lead to severe and permanent injury or death. Note Danger of serious damage to machine or material. Warning Risk of environmental damage. OWNER'S MANUAL Read this owner's manual carefully and completely before making your first trip. It contains a lot of information and tips to help you operate and handle your motorcycle. Only then will
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VIEW OF VEHICLE 7 View of vehicle, front left side 500182-10 1 Hand brake lever 2 Start number plate 3 Front fender 4 Front wheel 5 Fork part number 6 Oil filter cover 7 Plug-in stand 8 Shift lever 9 Choke button 10 Air filter 11 Filler cap 12 Clutch lever
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VIEW OF VEHICLE 8 View of vehicle, rear right side 500183-10 1 Main silencer 2 Shock absorber 3 Brake caliper of rear wheel brake 4 Rear wheel 5 Foot brake pedal 6 Manifold 7 Chassis number/type label 8 Throttle grip
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LOCATION OF SERIAL NUMBERS 9 Chassis number The chassis number is stamped on the steering head on the right. 400193-10 Type label The type label is fixed to the front of the steering head. 400284-10 Engine number The engine number is stamped on the left side of the engine under the engine sprocket. 400194-10 Fork part number The fork part number is stamped on the inner side of the fork stub. 500175-10 Shock absorber part number The shock absorber part n
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OPERATING ELEMENTS 10 Clutch lever The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting. 400195-10 Hot start lever The hot start lever is fitted on the left side of the handlebar. If you pull the hot start lever to the handlebar during the start procedure, a bore is opened in the carburetor through which the engine can draw in extra air. This gives a leaner fuel-air mixture, which is needed for a hot start
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OPERATING ELEMENTS 11 Fuel tap With the tap handle on the fuel tap, you can open or close the supply of fuel to the carburetor. Possible states • Fuel supply closed OFF No fuel can flow from the tank to the carburetor. • Fuel supply open ON Fuel can flow from the tank to the carburetor. The fuel tank empties completely. 500178-10 Opening filler cap Press release button , turn filler cap counterclockwise and lift it free. 400199-10 Closing filler cap Replace the filler cap and turn
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OPERATING ELEMENTS 12 Shift lever The shift lever is mounted on the left side of the engine. 400204-12 The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears. 400204-11 Foot brake pedal The foot brake pedal is located in front of the right footrest and operates the rear wheel brake. 400205-10 Plug-in stand Note Danger of damage Danger of damage by the vehicle running away or falling over. Always place the vehicle on a f
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GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION 13 Advice on first use Danger Danger of accidents Danger from inadequate traffic experience. Do not use the vehicle if you are inexperienced or if you have consumed alcohol or drugs. Warning Risk of injury Risk of injury by missing/inadequate protective clothing. Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle. Warning Danger of accid
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GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION 14 Running in the engine During the running-in phase, do not exceed the specified engine speed and engine performance. Specification Maximum engine speed During the first 3 service hours 7000 rpm Maximum engine performance during the running-in period During the first 3 service hours 50 % During the next 12 service hours 75 % Avoid fully opening the throttle!
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RIDING INSTRUCTIONS 15 Checks before putting into operation Info Make sure that the motorcycle is in a perfect technical condition before use. Info In the interests of riding safety, make a habit of making a general check before you ride. Check the engine oil level. ( P. 62) Check the chain tension. ( P. 34) Check the chain dirt accumulation. ( P. 34) Check the tire condition. ( P. 49) Checking the tire air pressure. ( P. 49) Check the front brake brake fluid level. (
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RIDING INSTRUCTIONS 16 Starting up Pull the clutch lever, engage 1st gear, release the clutch lever slowly and simultaneously open the throttle carefully. Shifting, riding Warning Danger of accidents If you change down at high engine speed, the rear wheel can lock up. Do not change into a low gear at high engine speed. The engine races and the rear wheel can block. Info If you hear unusual noises while riding, stop immediately, switch off the engine and contact an authorized KTM workshop.
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RIDING INSTRUCTIONS 17 Note Fire hazard Some components (engine, radiator and exhaust system) get very hot when the engine is running. Do not place the vehicle where there are flammable or explosive substances. Brake the motorcycle. Shift gear to neutral. Press the short circuit button when the engine is idling until the engine stops. Turn the handle of the fuel tap to the OFF position. (Figure 500178-10 P. 11) Stand the motorcycle on a hard surface. Refueling Danger Fire hazard
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GREASING AND SERVICE TABLE 18 Important maintenance work to be carried out by an authorized KTM workshop. S3N S10A S30A Engine Change the engine oil and oil filter, and clean the oil screen. ( P. 63) • • Replace spark plug. • Check and adjust valve clearance. • • Check engine mounting screws for tightness. • • Clean spark plug connectors and check for tightness. • • Check screw of shift lever for tightness. • • Carburetor Check carburetor connection boots for cracks and
