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8000, 8100, 8200 WINDLOAD
Torsion Spring
Installation Instructions and Owner’s Manual
IMPORTANT NOTICE!
Read these instructions carefully before attempting
installation. If in question about any of the proce-
Wayne-Dalton Corp.
dures, do not perform the work. Instead, have a
P.O. Box 67
trained door systems technician do the installation
Mt. Hope, OH 44660
www.Wayne-Dalton.com
or repairs.
©Copyright 2011 Wayne-Dalton, a Division of Overhead Door Corporation Part No. 335486 REV4 08/18/201
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WARNINg Table of Contents Important Safety Instructions............................................ 2 TO AvOID POSSIbLE INjuR y, READ Package Contents.......................................................... 3-4 ThESE INSTRuCTIONS CAREfuLL y Door Section Identification................................................ 4 Tools Required.................................................................. 5 bEfORE ATTEMPTINg INSTALLATION. If IN quESTION AbOuT ANy Of ThE Pre-Installation ..
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NOTE: DEPENDING ON ThE DOOR MODEL SOME P , ARTS LISTED WILL NOT BE SUPPLIED IF NOT Package Contents NECESSARY. REAR SUPPORTS MAY OR MAY NOT BE INCLUDED WITh YOUR DOOR. horizontal angles Rh/Lh Door sections (as required) (as required) (1) Torsion tube (2) horizontal tracks Rh/Lh (2) quick Install Rh/Lh (2) Fully adjustable flagangles Rh/Lh flagangles 1 U-Bar’s Top bracket assemblies Top bracket assemblies #1, #2, #3 and #1, #2, #3 and #4 (as required) (as required) (as required) #4 Wide h
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Package Contents Continued... (2) 1/4”- 20 hex 1/4”- 20 Flange hex nuts (2) 3/8”- 16 5/16”- 18 hex nuts (2) 3/8” - 16 x 3/4” 1/4” - 14 x 7/8” Self drilling nuts (as required) hex nuts (as required) Truss head bolts screws (as required) 5/16” x 1 5/8” hex head lag screws 1/4”- 20 x 9/16” track Bolts Cotter pins Clevis pins (2) 1/4”- 20 X 5/8” Tamper (as required) (as required) (as required) (as required) resistant screws 5/16” x 1 5/8” tamper resistant Lag Screw (2) 3/8”- 16 x 1-
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Tools Required Pencil Ratchet wrench Vice grips Gloves Power drill 3/8”, 7/16” Socket driver Safety glasses hammer Phillips head screw- 9/32”, 1/2”, 3/16” & 1/8” Drill 1/4”, 3/8”, 7/16”, 1/2” & 7/16”, 1/2” & 9/16” driver 9/16” Wrenches Socket bits Level Tape measure Vice clamps Sawhorse Flat tip screwdriver 1/4” Torx bit Approved winding bars Step ladder Removing An Old Door IMPORTANT: COUNTERBALANCE SPRINGTENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN
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Backroom Suitable mounting surface 2” x 6” lumber minimum header board Preparing the Opening 2” x 6” lumber recommended If you just removed your existing door or you are installing a new door, Tools Needed: complete all steps in PREPARING Th E OPENING. Recommended tools To ensure secure mounting of track brackets, side and center from bearing brackets, or steel angles to new or retro-fit construction, it is Door Level header page 5 recommended to follow the procedures outlined in
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Installation Begin the installation of the door by checking the opening. It must be the same size as the door Vertical . jambs must be plumb and level with header Side . clearance, from edge of door to wall, must be a minimum of 3-1/2” (89mm) on each side. IMPORTANT: STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WhEN INSTALLING CENTER BEARING BRACkETS ,END BRACkETS ,jAMB BRACkETS, OPERATOR MOUNTING/SUPPORT BRACkETS AND DISCONNECT BRACkETS ON TREA TED LUMBER (PRESERVA
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Tabs horizontal angle horizontal Angle 3 Position the horizontal angle as shown. Place tabs Tools Needed: of horizontal angle in the key slot of horizontal track. hammer hole Using a hammer ,tap the horizontal angle towards the curved end of the track until the hole in track and angle are aligned. Set tracks aside. hole key slots NOTE: For larger doors, a full length horizontal angle horizontal track may be spot welded to the horizontal track. If the horizontal angle is not welded,
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q.I. j AMb bRACkET SChEDuLE Installing q.I. jamb brackets WINDLOAD SPECIfICATION 1100, 1101, 1102, 1120, 1121, 1122, 1123, 1140, 1141, 1143 5 1ST SET 2ND SET 3RD SET DOOR NOTE: The following (q.I.) denotes a quick install Tools Needed: hEIghT j AMb bkT POSITION j AMb bkT POSITION j AMb bkT POSITION jamb bracket. No additional hardware is needed. Tape Measure 6’0” Measure the length or the vertical track. Using the qIj B - 9 Middle qIj B - 11 Middle Not applicable (4 SECTIONS) jamb bracket
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bottom bracket Continued... End Stile Warning Bottom label Attach the bottom bracket to the bottom corners bracket Tools Needed: of section and secure using (4) 1/4”-20 x 7/8” self (4) 1/4”- 14 x 7/8” drilling screws and (1) 1/4”-20 x 5/8” tamper- Self drilling screws resistant self drilling screw as shown. Repeat for other side. Position a u-bar (if applicable) over the bottom brackets and center the u-bar side to side on the bottom section. Secure the u-bar / bottom bracket Cotte
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hinge Schedule hinges End hinges Wide Option codes center quantity # of end Wide end Narrow end hinges NOTE: Refer to the door section identification on hinges per side hinges hinges Tools Needed: page 4 to determine your lock (second), intermediate 1100, 1120 1 None Yes None Power Drill (third), intermediate II (fourth section on a five section 7/16” Socket Driver 1101, 1102,1103, 1104, 1121, door), and top sections. Measure your sections to 1 Yes None None 1122, 1123, 1140, 1141, 1
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Top bracket 9 NOTE: Refer to illustrations (A) or (b) to determine Tools Needed: which top bracket was supplied with your door . Power Drill Follow the corresponding step below: Top 7/16” Socket Driver section for Top bracket (A): Align upper-center hole of the top bracket base with #6 hole in the end stile (See End Stile hole Pattern on Pg 9). Ensure the top bracket base is level and aligned with the edge of End the section. Secure the top bracket assembly to the stile endstile usin
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Top section Bottom section u-bar U-bar NOTE: For door section identification see Page 4. Tools Needed: Power Drill Refer to the u-bar schedule to determine the required 7/16” Socket Driver number of u-bar(s), and placement on each section. U-bar NOTE: U-Bars are typically placed flush against the upper or lower hinge leafs, except on the bottom of Top bracket (2) 1/4”- 14 x 7/8” the bottom section, and top of the top section. assembly Self drilling screws Place the sections face d
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Step Plate Bottom section 11 Locate the center most stile of the bottom section of Tools Needed: 8” Max mounting the door. Pencil height On the inside of the door center , the step plate/lift Power Drill handle on the center most stile no higher than 8” 5/16” Drill Bit Bottom section from the bottom of the door Using . the step plate/lift handle holes as a guide, drill a 5/16” dia. hole along 7/16” Wrench each side of the stile through the face of the door Be . (2) 1/4”-20 extrem
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bottom Section 13 header Center the bottom section in the door opening. Tools Needed: Level section using wooden shims under the bottom Level astragal if necessary h . old the section in the opening Wood Shims while attaching vertical tracks. jamb Weather seal Level Bottom section Wooden shims Flagangle Cable vertical Track Vertical track 5/8” IMPORTANT: ThE TOPS OF ThE VERTICAL TRACkS Tools Needed: MUST BE LEVEL FROM SIDE TO SIDE IF . ThE BOTTOM 3/16” Drill Bit SECTION WAS ShIMMED T
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Stacking Sections NOTE: For door section identification see page 4. Tools Needed: NOTE: Make sure hinges are flipped down, when Power Drill stacking another section on top. Lock 7/16” Socket Driver section With assistance, lift second section and guide rollers into the vertical tracks. keeping the ends of the sections aligned, install remaining section(s), except top section, in same manner . Starting with the center most hinge, flip up the hinge leaf, and hold it tight against sec
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Flagangle Top Section 16 Door width +3-3/8” to 3-1/2” Place the top section in the opening and vertically Tools Needed: align with lower sections. hammer Nail Temporarily secure the top section by driving a nail in Power Drill the header near the center of the door and bending it 7/16 Socket Driver over the top section. Flagangle Tape Measure Step Ladder Now flip up hinge leaf against section, fastening center hinges first, and end hinges last. (Refer to Step 15). Position flagangle be
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Attaching flagangle Flagangle to horizontal Track NOTE: Refer to illustrations (A) or (B) to determine q.I. horizontal track Tools Needed: which horizontal track was supplied with your door . 9/16” Socket Follow the corresponding step below: 7/16” Socket Ratchet Wrench for quick install horizontal track (A): To install 9/16” Wrench horizontal track, place the curved end over the top (1) Stud plate Level roller. Align the bottom of the horizontal track with the (2) 1/4”- 20 hammer vertica
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(1) 1/4” - 20 X 9/16” Track Top section bolt and (1) 1/4” - 20 hex nut horizontal Adjusting Top brackets (1) 5/16” - 18 track 18 Nut With horizontal tracks installed you can adjust the top Short shaft Tools Needed: brackets. Vertically align the top section with the lower roller 7/16” Wrench (2) 1/4” - 20 sections. Once aligned, position the top roller in the 1/2” Wrench Flange hex nuts adjustable slide(s), out against the horizontal track. Step Ladder fOR WINDLOAD OPTION CODES (A): 1
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Center bearing Mounting bracket surface Center bearing bracket Equal 20 distance Measure to locate the center of the door and mark Tools Needed: horizontal a vertical pencil line on the mounting surface above Power Drill line the door, to indicate the center line of the door Then, . Center of end measure from the center of the bearing, in one of 7/16” Socket Driver bearing bracket the end bearing brackets, DOWN to the top of the Level door. Using that dimension, measure UP from th
