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HIGH INTENSITY
DISCHARGE (HID)
LAMP INSTALL
P/N: 10-8002-C11670C
Saleen Performance, Inc. 76 Fairbanks Irvine, CA 92618 949-597-4900
www.saleen.com
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IF YOU ARE NOT EXPERIENCED IN THE AREA OF AUTOMOTIVE MECHANICS, WE STRONGLY URGE THAT YOU REFER THIS INSTALLATION TO A CERTIFIED INSTALLER OR TECHNICIAN 2
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Saleen Speedlab High Intensity Discharge (HID) Headlamp Kit Installation Guide for 2005 Mustang Thank you for buying the Saleen High Intensity Discharge (HID) Headlamp Kit for the 2005 Mustang. We appreciate your business, and we hope you enjoy your product. For your benefit, please read the following instructions completely and thoroughly before attempting to install the HID kit. Many questions we have received from customers about the installation of our products could h
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Function: Page I Remove the front fascia 5-7 II Remove shroud 8 III Stock Headlamps Removal 9 IV Ballast Install 10-12 V Install HID harness 13-16 VI Headlamp alignment 17 Obtain the following tools • ¼” drive ratchet • ¼” drive 5.5 mm shallow socket • ¼” drive 8 mm socket • ¼” drive 10 mm deep socket • ¼” drive 10 mm shallow socket • ¼” drive 10 mm shallow wobbly socket • ¼” drive 1/8” Alan tool • ¼” drive 3/8” deep socket • ¼” drive 8” e
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I Front Fascia Removal Tools need: • ¼” air ratchet, or drive ratchet • 5.5 mm shallow socket, ¼” drive • Short Phillips #2 head socket, ¼” drive • 10 mm shallow wobbly socket, ¼” drive • 8” extension, ¼” drive 1. Keep all hardware you remove. 2. Starting on the left side of the car remove the three screws from each wheel well using the ¼” air ratchet with the short Phillips #2 socket. Figure 1 See figure 1 for location of screws. NOTE: Be
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4. Underneath the front fascia (Figure 4), there are four screws that need to be removed. Use the ¼” drive air ratchet with a 5.5 mm shallow socket. 5. Remove the bolt shown in Figure 5. There are two of these bolts. Use the ¼” drive air ratchet with a 10 mm shallow wobbly socket. 6. Repeat steps 1 and 2 on the right side of the car. 7. Remove the fascia by placing the palm of your hand (see Figure 6 for location) Figure 4 and push down until the
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8. Disconnected the running lights, fog lights, and side markers. Figure 7 is the fog light connector and Figure 8 shows both the turn signal and side marker. Figure 9 shows a close up of the running light/turn signal connector. Let the connectors hang until the fascia is ready to be reinstalled. Figure 7 Turn signal connector Side marker connector Figure 9 Figure 8 7
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II Remove Shroud Tools needed: • Panel puller 1. Remove 6 pushpins. Make sure to keep the pushpins because they will be reused when reinstalling the shroud. Figure 1 8
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III Stock Headlamp Removal Tools needed: • Air ratchet or drive ratchet, ¼” drive • 10 mm shallow socket, ¼” drive • 8” extension, ¼” drive • Foam tape 1. Tape off the corners of the bodywork so it doesn’t scratch the lens during installation. Leave tape on until new headlamps are fastened. Figure 1 2. Remove three screws, 1 on the top and 2 on the bottom (Figure 1) of the stock headlampusing a 10 mm shallow socket with a ¼” air ratc
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IV Ballast Installation Tools needed • ¼ ” drive 1/8” Alan socket • ¼” drive 3/8” deep socket • ¼” drive 10 mm shallow socket • 8” Extension, ¼” drive • ¼” drive ratchet • Panel puller • Drill • Drill bit ¼” • Drill bit 1/8” Part Number Descriptions Qty 00-9011-C11360* SCREW, BUTTON HD SOCKET CAP SCREW, 18-8 SS, 10-32X1.25" 5 00-9003-C11359* LOCKNUT, NYLON 18-8 SS, 10-32 5 06-1202-C11361A SPACER, BALLAST 1/2" PLASTIC 2 0
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2. From the wheel well drill holes to mount the ballast. Disconnect the ballast from the headlamp and use it as a template. Figure 4 shows the passenger side of the car. The critical hole is labeled in Figure 4. When marking the other two holes makes sure the ballast is level before marking your holes. Use a drill gun with a ¼” drill bit and drill the holes out Figure 4 Existing hole
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3. Remove the cover that is attached to the ballast. It sets flush against the fender wall to prevent any rattling. Align the spacers in the proper locations (P/N 00-1202-C11362*, and 00-1202-C11361*) then fasten the ballast down using part numbers 00- 9003-C11359*, and 00-9011-C11360*. Figure 5 shows the ballast in the proper location. Figure 6 shows the mounting locations for the hardware. Make sure Figure 5 the locknut is facing the headlamp.
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V HID Wire Harness Installation Tools needed: • Panel puller • ¼” drive ratchet • ¼” drive 10 mm deep socket • ¼” drive 8 mm socket • ¼” drive 1/8” Alan tool • ¼” drive 3/8” deep socket • ¼” drive 8” extension Part Number Descriptions Qty 06-1202-C11319A HARNESS, HID 2005 MUISTANG 1 06-1202-C09903A HEADLIGHT, BI-FUNCTION HID 5 3/4" RH KIT 1 06-1202-C09904A HEADLIGHT, BI-FUNCTION HID 5 3/4" LH KIT 1 00-9001-C07636* CAPSCRW BUT
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1. Figure 1 is an overview of the routing of the wire harness. 2. The ground and the positive lead are at one end of the harness. The positive lead (red wire with ring terminal) gets attached to the fuse box (Figure 2). Figure 3 shows a close up. Use a ¼” drive ratchet with a 10 mm socket and install the ring Figure 2 terminal. 3. The ground (black wire with ring terminal) will be connected next to the fuse box. Use the 10 mm socket with, ¼
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4. Use an existing screw in the body 5b 5a (Figure 5a) to fasten the relays. Use the 10 mm socket with the 8” extension to remove the screw. A new screw will be used to fasten down the relays. Connect the relay housing by the, inter locking system then unplug the circuits. Fasten down the relay housing using P/N 00- 9001-C07636*, and then reconnect Figure 5a the relay. 5. Figure 5b shows the fuses. Use P/N 069-310 to attach the fuses. First
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8. Plug #2 (Figure 6) comes off the new 2 5 wire harness and attaches to the ballast, and plug #5 (Figure 8) comes off the headlamp and attaches to the ballast. Both passenger and driver sides are the same. 9. Plug #3 (Figure 7) comes from the wire harness and plug #4 (Figure 8) comes from the back of the Figure 6 headlamp. These two are attached on both the driver and passenger sides. 10. Plug #1 (Figure 7) comes from the new wire harness a
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VI Headlamp Alignment Tools needed • Phillips head screw driver 10” long shaft 1. Park the vehicle 25ft from a flat white aiming wall on a flat level surface. 2. Ensure the wall makes a 90-degree angle with the floor and the car is facing the wall. 3. Measure the vertical distance from ground to the center of the HID bulb. 4. Mark a horizontal line on the aiming wall at the same height as the center of the bulb (Figure 2). 5. Turn t
