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PRODUCT GUIDE
MODEL 463420509
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendar
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 1. Shut off gas to the appliance. Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2. Extinguish any open flame. 3. Open lid. Parts List. .
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WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product. Installation Safety Precautions • Use grill, as purchased, only with LP (propane
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GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from Note: Since 1995, all regulators (the part that attaches to the gas all grill surfaces before first use. We recommend oper
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Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try. With speed. Rotisserie cooking is best done in front of a special experience, you will learn how to work with your grill, creati
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Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking. adding to a smoke box or pan. Place smoke box or pan on top of Grilling can be affected by many external conditions. In cold the cooking grate above the flame. Turn grill on high until the weather, you wi
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Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying, 'an ounce of prevention is worth a surfaces while grill is hot. pound of cure.’ This is great advice when it comes to keeping your grill clean. Storing Your Grill • Clean cooking grates. Routine Care • Store grill in dr
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LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) DANGER capacity maximum. • LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of • NEVER store a spare LP tank under or near grill or in Transportation (DOT) or for Canada, CAN/CSA-B339, enclosed a
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e s i w k LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the cou
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP For Safe Use Of Your Grill And To Avoid Serious cylinder valve. Injury: s Never move grill while in operation or still hot. s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. s Maximum load for side
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Burner Flame Check • Light burner, rotate knobs from HIGH to LOW. You should see WARNING a smaller flame in LOW position than seen on HIGH. Always check flame prior to each use. If only low flame is seen refer to Turn controls and gas source or tank OFF when not "Sudden drop or low flame" in the Troubleshooting Section. in use. HI CAUTION LO If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. SPIDER ALERT! 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from bracket on firebox. SPIDER AND WEBS INSIDE BURNER TUBE 5. Remove screws to detach electrode from burner. Electrode should remai
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LIMITED WARRANTY STATEMENT – LIMITED W REV. 102-1 ARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and o
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PARTS LIST Key Qty Description Part # Key Qty Description Part # DOOR A 1 FIREBOX, GRILL BOTTOM 80009946 NN 1 80009970 TANK EXCLUSION WIRE, B 4 MAIN BURNER 80009947 OO 1 80017500 LOWER C 1 ELECTRODE, 80009948 TANK EXCLUSION WIRE, MAIN BURNER PP 1 80017501 UPPER D 3 BURNER CARRY OVER 80009949 CASTER, FIXED QQ 2 80004093 TUBE CASTER, LOCKING E 1 CONTROL PANEL, MAIN 80016530 RR 2 80000268 CLIP, F/ GREASE CUP F 1 ELECTRONIC IGNITION 80009955 SS 1 80000271 GREASE CUP TT 1 80000270
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PARTS DIAGRAM L M O N Q UU U P S S S CC S T D B B C EE T A V T DD Y R X F E AA G W BB I SS J Z II FF TT H MM KK PP OO K HH VV NN JJ RR GG LL KK QQ 16
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Front Rear ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two Fixed casters at the front. Use the provided caster 1 wrench to fully tighten casters. Fixed caster Locking caster Bottom shelf Attach cart frames to bottom shelf using three 1/4-20x1/2” 2 1/4-20x1/2” screw screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must be on left side of bottom shelf. 7mm flat washer 7mm lock washer Left cart frame (with large hole)
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Rear Attach front brace to cart frames using two #10-24x1/2” screws, 5mm lock washers and 5mm flat washers on each side. 3 Magnet #10-24x1/2" screws 5mm flat washers 5mm lock washers Attach rear cart brace to cart frames using two #10-24x1/2” screws, 5mm lock washers and 5mm flat washers on each side. 4 18
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Insert wire ends on lower tank exclusion wire into bottom shelf (A). Attach with two #8-32x3/8" screws diagonally. Place 5 upper tank exclusion wire on front brace and back brace as shown, secure with two #8-32x3/8" screws and #8-32 flange nuts (B). Magnet Front brace #8-32 flange nut Upper tank exclusion wire #8-32x3/8" screw Lower tank exclusion wire Slid the door hinges onto the screw with arrow direction as indicated. Secure the door with all six #8-32x3/8" machine screws (A). 6 Screw t
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Side shelf This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Insert 1/4-20x1/2" screws through side panels and firebox in all four corners. Secure with fiber washers and 1/4-20 flange nuts. 1/4-20 flange nut Fiber washer 1/4-20x1/2" screw Mount fascia onto side shelf using three #10-24x1/2" screws, 5mm lock washers and 5mm flat washers (A). Hang side shelf on the tabs
