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Use & Care Guide
®
Liquid Propane Gas Grill
Sears Model No. 415.16128010
• Safety
• Parts
• Use and Care
• Assembly
This Grill is for Outdoor Use Only Grill Information Center
Missing Parts? Assembly Questions?
Operation Problems? Before returning
WARNING
grill to store, call 1-800-241-7548
• Read and follow all Safety, Assembly,
and Use & Care Instructions in this
Tools needed for assembly:
Guide before assembling and cooking
Adjustable wrench (not provided)
with this grill.
S
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WARNING DANGER CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other 3. Open lid. reproductive harm. 2. This product contains chemicals, including lead 4. If odor continues, keep away from the appliance and lead compounds, known to the State of and immediately call your gas supplier or y
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Table of Contents WARRANTY For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 KENMORE GRILL WARRANTY Grill Information Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 One Year Full Warranty on Kenmore Grill Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 If this grill fails due to a defect in material or workmanship Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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LP Tank USE AND CARE • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the • LP Tanks must be constructed and marked in accordance with appliance or in an enclosed area. specifications for LP Tanks of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339,
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e s i w k LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their tanks. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at ® 1-800-4-MY-HOME . Hold coupling nut and regulator 4. Brush soapy solution onto areas where bubbles are shown i
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious s Never move grill while in operation or still hot. Injury: s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. s Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear an
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Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate WARNING knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HI CAUTION LOW If ignition does NOT occur in 5 seconds, turn the burner contro
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3. Remove carryover tubes and burners. 4. Detach electrode from burner. CAUTION NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in SPIDER ALERT! illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you. INSIDE BURNER TUBE (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook throu
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ON OFF OFF ON OFF ON Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the Food safety is a very important part of enjoying the outdoor grill by indirect heat. Place food over unlit burner(s); the heat cooking experience. To keep food safe from harmful bacteria, from lit burners circulates gently throughout the grill, cooking follow these four basic steps: meat or poultry without the touch of a direct flame. This method Clean: Wash hands, utensils, an
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PARTS LIST Key Qty Description Part# Key Qty Description Part# 1 1 LEFT LEG ASSEMBLY G550-0700-W1 40 2 COOKING GRATE G550-0200-W1 1 2 MATCH HOLDER G401-0079-W1 41 1 SWING AWAY GRATE G550-0002-W1 3 1 RIGHT LEG ASSEMBLY G550-1000-W1 42 1 BUTTON, F/ EI MODULE G409-0030-W1 4 1 BOTTOM SHELF G550-0800-W1 43 1 CLIP, F/ GREASE CUP G305-0043-W1 5 1 FRONT PANEL G550-0900-W1 44 1 GREASE CUP G430-0033-W1 6 2 TANK EXCLUSION WIRE G550-0004-W1 45 1 GREASE TRAY G550-1100-W1 G550-0009-W1 G430-C001-W2 7 1 AXLE RO
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PARTS DIAGRAM 16 17 40 40 41 12 39 10 39 39 13 39 11 15 21 21 21 33 19 31 19 19 19 20 14 34 18 27 37 35 30 38 36 42 22 29 28 23 32 24 26 26 25 25 45 3 46 4 2 1 43 6 44 6 8 7 5 9 8 12 • 464220110
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Front Rear CAUTION: When unpacking grill components, two people should raise grill head from the shipping box. Bottom Shelf to Legs Place bottom shelf end with cut out hole for LP cylinder between leg assembly with axle holes. Attach to right and left leg 1 assemblies with (4) 1/4-20x1-1/2" screws and (4) 1/4-20 flange nuts. Tighten securely. 1/4-20 Flange nuts Qty. 4 Match Holder Left Leg Assembly 1/4-20x1-1/2" Screws Qty. 4 Right Leg Assembly Bottom Shelf Axle hole 464220110 •
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Front Panel Attach front panel to grill cart with (6) #8-32x3/8” sheet metal screws. Make sure metal tabs are toward bottom. 2 #8-32x3/8" sheet metal screws Qty. 6 Tank Exclusion Wire Hang tank exclusion wire onto front panel brackets; attach other ends to bottom shelf with (2) #8-32x3/8” sheet metal screws. 3 #8-32x3/8" sheet metal screws Qty. 2 14 • 464220110 Back of cart
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Wheels and Leg Extenders to Cart Turn cart assembly upside down. 4 Insert axle rod through wheel, wheel spacer, legs and other wheel. Be sure to face “cone” side of wheel against leg. Attach with (1) axle washer and hitch pin. Hammer leg extenders into right legs. Wheel Spacer Hitch Pin Leg Extenders Qty.1 Axle Washer Qty. 1 Qty. 1 Wheel Axle Rod Axle Washer Wheel Spacer Hitch Pin "Cone" side of wheel against leg 464220110 • 15
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Grill Head to Cart Stand cart upright. 5 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach head to cart with (4) 1/4-20x1/2" screws. 1/4-20x1/2" screws Qty. 4 Grill Head 16 • 464220110
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Back of firebox Right Side Shelf Hook side wall of shelf over support brackets on side of firebox (A). 6 Insert (4) 7mm fiber washers and (4) 1/4-20x1/2" screws through inside front of firebox and through outside back of firebox as shown (B). Attach shelf with (4) 1/4-20 flange nuts (C). B A Support Bracket Right Side Shelf C 7mm 1/4-20 1/4-20x1/2" Fiber Washer Flange Nut screws Qty: 4 Qty: 4 Qty: 4 Fascia, Right Side Shelf Attach fascia and side shelf to firebox w
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Back of cart Side Burner Shelf Hook side wall of side burner shelf over support brackets on side of firebox (A). 8 Inside firebox insert (4) fiber washers and (4) 1/4-20x1/2" screws as shown (B). Attach shelf using (4) 1/4-20 flange nuts (C). 1/4-20x1/2" screws Qty. 4 Lid removed for clarity B Side Burner Shelf 7mm Fiber Washers Qty. 4 A 1/4-20 Flange Nuts Qty. 4 C Left Fascia Attach fascia to firebox with (3) #8-32x3/8" sheet metal screws. 9 CAUTION: Fascia must
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Side Burner Tube Valve Ignitor wire Sideburner Valve, Sideburner, Sideburner Bezel, Ignitor Wire, Control Knob Position valve behind fascia and line up holes (A). 10 Insert (1) of the #8-32x3/8” stainless steel screws, but do not fully tighten. Slip bezel under inserted screw and position as shown (A). Line up other hole and insert (1) #8-32x3/8” stainless steel screw through bezel and into valve. Tighten both securely. Place sideburner into shelf (B). Make sure to inser
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Heat Shield Attach heat shield over burners inside front of grill with (2) #8-32x3/8’’ sheet metal screws. 11 Heat Shield #8-32x3/8" sheet metal screws Qty. 2 Lid removed for clarity Grill Front Grill Back 20 • 464220110
