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Gas Barbecues
Assembly and Operating Instructions for
Excel 100, Excel 200, and Excel 300 Gas Barbecues
Excel 200 Excel 300
Excel 100
Photographs are not to scale.
Specifications subject to change
without prior notice. 0694BR0014
• For outdoor use only. Not for commercial use.
• Read instructions before using the appliance. Failure to follow instructions could
result in death, serious bodily injury, and/or property loss.
• Warning: accessible parts may be very hot. Keep young chi
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A. Parts List Quantities vary according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see the corresponding Hardware Reference Diagram for your barbecue model. OUTBACK® EXCEL RANGE CODE PART QTY EXCEL 100 EXCEL 200 EXEL 300 A1 Lava Rock Rack 1 √ √ √ A2 Burner 1 √ √ √ A3 Hood Lower Handle 1 √ √ √ A4 Hood 1 √* √* √* A5 Body 1 √* √* √* A6 Grease Cup Holder 1 √ √ √ A7 Grease Cup 1 √ √ √ A8 Cooking Grill 1 √ √ √ B
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B1. Parts Diagram: Excel 100 Quantities vary according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see ‘Hardware Reference Diagram: Excel 100.’ A14 A3 A8 A2 A1 A16 A9 A12 Pre-assembled body unit A13 includes the following individual parts: A4 A5 A10 A11 A15 B1 B2 B3 B5 B4 A6 A7 C2 C1 C8 C7 C10 C9 C3 C5 C4 C6 3
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B2. Hardware Reference Diagram: Excel 100 Specifications subject to change without prior notice. D1 D1 D4 D2 D7 D6 D5 4
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C1. Parts Diagram: Excel 200 Quantities vary according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see ‘Hardware Reference Diagram: Excel 200.’ A14 A3 A8 A2 A1 A16 A9 A12 Pre-assembled body unit includes the following A13 individual parts: A4 A5 A10 A11 A15 B1 B2 B6 B3 B5 A6 A7 C2 C1 C8 C7 C10 C9 C3 C5 C4 C6 5
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C2. Hardware Reference Diagram: Excel 200 Specifications subject to change without prior notice. D1 D1 D5 D2 D4 D6 D7 D9 6
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D1. Parts Diagram: Excel 300 Quantities vary according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see ‘Hardware Reference Diagram: Excel 300.’ A14 A2 A8 A3 A13 A1 A9 A16 Pre-assembled body unit B8 includes the following individual parts: B10 A4 A5 A10 A11 A15 B11 B9 A12 B6 B1 B7 B2 B3 B5 B12 A6 A7 C2 C8 C1 C7 C10 C9 C3 C5 C4 C6 7
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D2. Hardware Reference Diagram: Excel 300 Specifications subject to change without prior notice. D1 D1 D5 D4 D3 D7 D9 D2 D6 8
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E. Assembly TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Philips/cross-point screwdriver, adjustable spanner or metric spanner set This barbecue requires two people for assembly. Please remove all packaging materials from all individual parts before assembling. Please lay out all nuts and bolts and check lengths before assembling. Whilst every care is taken during the manufacture of this product, care must be taken during the assembly in case sharp edges are present. Excel
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Excel 100 Excel 200 Excel 300 3 Attach the Bottom Shelf (C9) to the Gas Bottle Holder (C3) using the screws (D5). Taking care not to over tighten. C9 D5 C3 Excel 100 Excel 200 Excel 300 4 Attach the leg assembly to the Bottom Shelf assembly using the screws (D1). D1 10
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Excel 100 Excel 200 Excel 300 5 C4 D8 C3 D6 C5 Insert the axle (C5) through the clamping brackets underneath the Gas Cylinder Holder (C3) and tighten the clamping screws. Taking Slide a wheel (C4) and secure it care not to over tighten. with a M8 Locknut (D6). Repeat for Slide a Wheel Spacer (D8) over the Axle (C5). the other side before standing it up. Excel 100 Excel 200 Excel 300 6 A16 D1 Attach the Body Support (A16) t
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Excel 100 Excel 200 Excel 300 7 Attach the Hood Lower Handle (A3) to the Hood (A4) using the Screws (D2). A3 A4 D2 Excel 100 Excel 200 Excel 300 8 A5 Attach the body (A5) to the Trolley Assembly by sliding the fixing brackets inside the tops of the legs and securing with the screws (D1). D1 12
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Excel 100 Excel 200 Excel 300 9 Attach the Control Panel Assembly to the Trolley Assembly using the Screws (D1). Excel 100 Excel 200 Excel 300 10 Feed the Grease Cup Holder (A6) through the hole in the Body (A5). A6 A7 Insert the Grease Cup (A7) into the Grease Cup Holder. 13
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Excel 100 Excel 200 Excel 300 11 Remove the lower nut from the main electrode (A12) and insert the electrode with the gas collector box into the hole in the bottom of the body. The open face of the gas collector box must face towards the back of the barbecue body. Secure with the nut removed earlier. Excel 100 Excel 200 Excel 300 12 A2 D4 View looking underneath the body. Fit the Burner (A2) into the Body (A5) ensuring the burner
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Excel 100 Excel 200 Excel 300 13 A13 Attach the Heat Shield (A13) to the Body (A5) using the Screws (D2) and nuts (D7). Excel 100 Excel 200 Excel 300 14 A8 A1 A9 Place the Lava Rock Rack (A1) and Lava Rock (A9) into the body of the barbecue followed by the Cooking Grill (A8). Fit the A14 Warming rack (A14). Make sure the swing legs fix to the body of the barbecue and the shorter, fixed legs go through the holes in the hood.
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Excel 100 Excel 200 Excel 300 15 B4 Attach the Trolley Handle (B4) to the Long Legs using the screws (D1). D1 Excel 100 Excel 200 Excel 300 16 D1 D9 B6 Attach a side shelf (B6) to the right hand side of the barbecue by sliding a shelf spacer (D9) onto a screw (D1) and fit the shelf to the lower fixing point on the rear leg as shown. Repeat for the front leg. Slide a shelf spacer (D9) onto a screw (D1) and screw it into the upper f
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Excel 100 Excel 200 Excel 300 17 B9 D1 Attach the Side Burner Shelf (B9) to the Short Legs using the Screws (D1). Excel 100 Excel 200 Excel 300 18 B12 Remove the screws from Side Burner Valve/Hose Assembly (B12) and secure it to the side shelf with those 2 screws; B7 Assemble the Side Burner Knob (B7) onto the side burner valve. 17
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Excel 100 Excel 200 Excel 300 19 B11 Place the Side Burner Electrode (B11) onto the side burner shelf as shown and place the Side Burner (B10) through the central hole and position the side burner venturi tube over the side burner gas valve. Secure the D3 electrode and burner with Screw (D3). Note: The side burner venturi tube is a loose fit on the vale and not a gas tight seal. Excel 100 Excel 200 Excel 300 20 Co
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F. Important Information G. Gas and Regulator This barbecue can use either propane or Please read these instructions carefully butane LPG bottled gas. Propane bottles, before assembly and use. normally red coloured, will supply gas all year round, even on cold winter days. A spanner • Retain these instructions for future may be required to change gas bottles. Butane reference. bottles, normally blue, will supply sufficient gas • For outdoors use only – do not use in summer, but
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change the gas bottle, confirm that the I3. Lighting the Barbecue barbecue is switched off, and that there are no • Open the barbecue hood. sources of ignition (cigarettes, open flame, • Ensure all knobs are in the off position. sparks, etc.) near before proceeding. Inspect Open the gas control valve on the gas the gas hose to ensure it is free of any twisting bottle or regulator. or tension. The hose should hang freely with no • Push and turn the leftmost control knob to bends, folds
