Summary of the content on the page No. 1
M
A
R
G
O
R
P
E
C
N
A
Operating Instructions & Parts Manual Model WG2040, WG2044, WG2045, WG3000
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Wire Feed
Need
Assistance?
Call Us First!
1-800-746-5641
BUILT
Summary of the content on the page No. 2
Wire Feed Arc Welder and UV rays can cause injury to eyes and before use to avoid overheating and General Safety skin. Take all precautions described in damage to insulation. this manual to reduce the possibility of (Continued) Never immerse injury to eyes and skin. ! DANGER wire or wire feed gun in water. If welder becomes wet for All persons operating this equipment ! WARNING any reason, be absolutely certain it is or in the area while equipment is in Always keep a fire completely clean and
Summary of the content on the page No. 3
Model WG2040, WG2044, WG2045, WG3000 Never use Never wrap arc welder cables around General Safety ! DANGER flammable gasses the body. with MIG welders. Only inert or non- (Continued) Always position wire gun and work flammable gasses such as carbon sparks and heat do not cause flames leads on the same side of the body. dioxide, argon, helium or mixtures of one or more of these gasses are in hidden areas, cracks, etc. Exposure to electromagnetic fields suitable for MIG welding. Fire hazard
Summary of the content on the page No. 4
Wire Feed Arc Welder counterclockwise. Then remove knob, spring and spool spacer. Installation 3. Loosen wire feed tensioning screw LOCATION on drive mechanism. This allows Selecting the proper location can initial feeding of wire into gun liner significantly increase performance, by hand. reliability and life of the arc welder. 4. Install wire spool onto spindle so wire can come off spool on the end For best results locate welder in a closest to the wire feed guide tube. clean and dry enviro
Summary of the content on the page No. 5
Model WG2040, WG2044, WG2045, WG3000 The 75/25 mixture is recommended for Assembly (Continued) general steel welding. For aluminum welding, use 100% argon. Cylinders of Torch Diffuser either type gas may be obtained at your Contact Tip local welding supply outlet. Secure cylinder in place on your welding machine or other support to prevent the Nozzle cylinder from falling over. Figure 6 - Torch Nozzle Obtaining Correct Gas Type. The gas used in any welding application for your Contact Tip Markin
Summary of the content on the page No. 6
Wire Feed Arc Welder too close to the face, use a different 4. To attach the handle, place shield on Assembly (Continued) hole in the adjustment arm. Adjust the a flat surface and press handle into tension nuts so that helmet can be place (See Figure 10). HOOKUP PROCEDURE (Continued) easily lowered over the face by NOTE: If you have never welded nodding the head. before or have little experience, a counterclockwise. When gas is full face helmet is recommended. emitted from cylinder, close valve
Summary of the content on the page No. 7
Model WG2040, WG2044, WG2045, WG3000 3. Inspect the condition of the gun tip approximately 6 months. For mild steel Operation (Con't.) and nozzle. Remove any weld slag. welding, AWS ER70S6 solid wire or AWS Replace gun tip or nozzle if damaged. E71T-GS Flux-core wire is recommended. 6. Rotate Wire Speed Control to setting Do not operate this ! number 5 to start then adjust as WARNING CHANGING WIRE SIZES welding machine needed after test weld. with cracked or missing insulation on This welder is
Summary of the content on the page No. 8
Wire Feed Arc Welder Welding Guidelines (Continued) proper penetration and bead formation. applications, a 45º travel angle and 45º Arc Welding Basics As different welding positions and weld work angle is sufficient. For specific Five basic techniques affect weld quality. joints become necessary, nozzle angle applications, consult an arc welding These are: wire selection, heat setting, becomes an increasingly important handbook. weld angle, wire speed, and travel speed. An understanding of these
Summary of the content on the page No. 9
Model WG2040, WG2044, WG2045, WG3000 Welding Guidelines (Continued) stainless steel brush to eliminate any selection will vary depending upon the Factors such as diameter and type of oxidation on the weld and grounding position. weld wire, amperage, position, and work surface. 100% Argon shielding gas piece material thickness all effect the All work should be performed in the must be used when welding aluminum. speed of travel necessary for completing flat position if possible. For specific If 1
Summary of the content on the page No. 10
Wire Feed Arc Welder Figure 19 - Wiring Schematic www.chpower.com 10
Summary of the content on the page No. 11
Model WG2040, WG2044, WG2045, WG3000 For Information About This Product Call 1-800-746-5641 Troubleshooting Chart - Welder Symptom Possible Cause(s) Corrective Action 1. Allow welder to cool until ON/OFF Switch lamp goes out No output 1. Duty cycle exceeded 2. Be sure all connections are secure, and attaching surface is 2. Poor work clamp connection clean 3. Replace switch 3. Defective power switch 4. Reduce circuit load, reset breaker or replace fuse 4. Blown breaker or fuse 1. Use proper size
Summary of the content on the page No. 12
Model WG2040, WG2044, WG2045, WG3000 Wire Feed Arc Welder 37 36 29 28 25 24 45 15 23 13, 14 32 41, 42 33 26 30 17 18 27 9, 10 19 28 11 Inside 20 21 16 12 22 7 8 39 34 40 1 44 4 38 2 6 5 For Information About This Product ** Call 1-800-746-5641 Figure 20 - Replacement Parts Ref. Part Ref. Part No. Description Number Qty No. Description Number Qty 1 Service torch – Universal WC600900AJ 1 27 Roller cover WC500004AV 1 2 Torch body, front and back WC600201AV 1 28 #8-36 x 1.5” Pan head screw ❋ 3 3 Ha
Summary of the content on the page No. 13
Operating Instructions and Parts Manual Model WG2040, WG2044, WG2045, WG3000 Glossary of Welding Terms AC or Alternating Current - electric Gas Metal Arc Welding (GMAW) - Spatter - metal particles thrown from current that reverses direction also called MIG, is a welding process the weld which cool and harden on periodically. Sixty cycle current travels used with a wire feed welding the work surface. Spatter can be in both directions sixty times per machine. The wire is solid and an inert minimiz
Summary of the content on the page No. 14
Operating Instructions and Parts Manual Limited Warranty Limited 5-3-1 Warranty 1. Duration: The manufacturer warrants that it will repair, at no charge for parts or labor, the Welder, Welding Gun, or Cables, proven defective in material or workmanship, during the following time period(s) after date of original retail purchase: For 5 Years: The Welder Transformer and Rectifier For 3 Years: The Entire Welder (excluding clamps, welding gun, electrode holder, cables, or accessories packed with weld
Summary of the content on the page No. 15
Modèle WG2040, WG2044, Instructions d’Utilisation et Manuel de Pièces de Rechange WG2045, WG3000 S’il vous plaît lire et conserver ces instructions. Lire attentivement avant de monter, installer, utiliser ou de procéder à l’entretien du produit décrit. Se protéger ainsi que les autres en observant toutes les instructions de sécurité, sinon, il y a risque de blessure et/ou dégâts matériels! Conserver ces instructions comme référence. Soudeur À L’Arc Alimenté En Fil BUILT TO LAST Lors du déb
Summary of the content on the page No. 16
Soudeur à l’Arc Alimenté en Fil Le câble de soudage roulé devrait Utiliser des protège-tympans pour le Généralités sur la être étendu avant l’utilisation afin soudage aérien afin d’éviter que la Sécurité (Suite) d’éviter le surchauffage et le scorie ou la bavure tombe dans vos dommage à l’isolation. oreilles. Ne jamais ! AVERTISSEMENT ! DANGER ! immerger AVERTISSEMENT Toujours avoir un extincteur le fil ni le pistolet dans l’eau. Si le Le soudage à l’arc électrique d’incendie disponible so
Summary of the content on the page No. 17
Modèle WG2040, WG2044, WG2045, WG3000 suivantes avant d’exécuter le soudage votre application et les tenir en Généralités sur la à l’arc électrique sur ces métaux: bon état de marche. Sécurité (Suite) Tourner le visage à l’écart de la a. Enlever l’enduit du métal commun. soupape d’échappement en ouvrant b. S’assurer que l’endroit de soudage la soupape de la boutille. ! AVERTISSEMENT soit bien ventilé. Garder le capuchon protecteur en La chaleur et les étincelles c. Utiliser un respirateur fo
Summary of the content on the page No. 18
Soudeur à l’Arc Alimenté en Fil b. Le fil s'agence à la pointe de Installation contact sur l'extrémité du pistolet (voir figure 6). ENDROIT Des articles qui ne se correspondent pas La sélection de l’endroit correct peut peuvent causer le patinage et le amélioré de façon spectaculaire, le coinçage du fil. rendement, la fiabilité, et la durée du REMARQUE : Toujours maintenir le soudeur à l’arc. contrôle de l'extrémité libre du fil de Pour un meilleur résultat, situer le soudure pour éviter le
Summary of the content on the page No. 19
Modèle WG2040, WG2044, WG2045, WG3000 dans les instructions de sécurité pour le Montage (Suite) Chal. Soud. gaz comprimé et l’équipement. Mig + — REMARQUE: Le gaz n’est pas nécessaire 7. Enlever la buse en la tournant au sens si le fil fourré de flux est utilisé. contraire des aiguilles d’une montre. Flux — + Ensuite desserrer la pointe de contact TYPES DE GAZ du bout du chalumeau de soudeur (Voir Figure 6). Brancher le soudeur Il y a trois types de gaz populaires pour dans une prise de coura
Summary of the content on the page No. 20
Soudeur à l’Arc Alimenté en Fil régulier en forçant contre le masque Lentille Montage (Suite) et le poteau du dispositif de retenue de la lentille. même type de filets. 100% gaz Dispositif 2. Retirer la pellicule protectrice carbonnique utilise un différent type de de retenue couvrant les deux côtés de chaque de lentille couvre-lentille. Placer un couvre- filets. Un adaptateur est disponible chez lentille transparent de chaque côté de votre fournisseur de gaz de soudeur pour la lentille ombragé
