Summary of the content on the page No. 1
Installation
150/175kW Modular PDU
PDPM150G6F
PDPM150L6F
PDPM175G6H
Summary of the content on the page No. 2
Summary of the content on the page No. 3
Contents Overview .......................................................................... 1 Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Please Note: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Additional Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Before
Summary of the content on the page No. 4
Power Distribution Modules (PDMs). . . . . . . . . . . . . . . . . . . . . . . . . 14 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Remove power distribution modules (PDMs) . . . . . . . . . . . . . . . . . 15 Install filler plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Options........................................................................... 16 Shielding Troughs . . . . . . . . . . .
Summary of the content on the page No. 5
Overview Important Safety Information Read the instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which w
Summary of the content on the page No. 6
Disclaimer The information presented in this manual is not warranted by Schneider Electric to be authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific development plan. Therefore, Schneider Electric assumes no liability for damages, violations of codes, improper installation, or any other problems that could arise based on the use of this publication. The information contained in this publication is provided as is
Summary of the content on the page No. 7
Additional Safety Information Before you begin Verify that the system is free from all short circuits and grounds, except those grounds installed according to local regulations (according to the National Electrical Code in the U.S.A., for instance). If high-potential voltage testing is necessary, follow recommendations in equipment documentation to prevent accidental equipment damage. Before energizing equipment: • Remove tools, meters, and debris from equipment. • Close the equipment enclosu
Summary of the content on the page No. 8
About This Manual This manual is intended for users of the specified APC equipment. It contains important safety warnings and instructions, gives an introduction to the display interface and provides detailed information for proper use of the equipment. Related Documents Download technical publications and other technical information or look for updates to your manual at our website at www.apc.com. Product Related Information DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Turn o
Summary of the content on the page No. 9
Installation Electrical Safety SAVE THESE INSTRUCTIONS! This document contains important instructions that should be followed during installation of the 150/ 175kW Modular Power Distribution Unit (PDU). DANGER HAZARD OF ELECTRIC SHOCK • Only certified electricians are authorized to connect power to the PDU. • The PDU must be installed in accordance with the National Electrical Code or the Canadian Electrical Code and all applicable local codes. • To prevent arcing when removing a Power Distri
Summary of the content on the page No. 10
Perform Equipotential Bonding Proper bonding is essential to create an equipotential plane between service grounds and equipment during fault and transient conditions. Connect the two equipotential bonding conductors between adjacent enclosures in the system. The bonding conductors are pre-connected to the PDU. The M8 nuts and washers are supplied in the accessory kit. Move the equipotential bonding wires to fit your system configuration. Connect and Level Enclosures The equipment must be
Summary of the content on the page No. 11
Install Input Power Cables Top entry installation Open the front door. Unlatch and swing the display 1 3 interface and bracket out towards the front door. Loosen the captive screws and remove the top 2 1 safety panel. Loosen the captive screws and remove the front top 3 2 plate. Remove the dedicated cover plate. 4 Input Power Drill holes in the plate for conduits and re-install the plate with the 4 conduits installed. Connect the input power cables. 5 For PDPM150L6F: 5 6 L1, L2, L3 - T
Summary of the content on the page No. 12
Bottom entry installation Note: The sidecar is required for undefloor wiring into the PDU. The Sidecar does not contain a switch or circuit breaker so a readily accessible disconnect device shall be incorporated external to the equipment. Sidecar Model PDU Model PDPM150SC PDPM150G6F PDPM150L6F PDPM100SC PDPM175G6H Remove the dedicated cover plate. Drill holes 1 in the plate for conduits and re-install the plate with the conduits installed. Route the conductors (input conductors in single u
Summary of the content on the page No. 13
Take the cables that are preinstalled in the Side Car and 3 route them through the left side into the PDU. To PDU Power In 150/175kw Modular PDU Installation 9 pdx0879a
Summary of the content on the page No. 14
Install Subfeed Cables Open the rear doors. 1 1 2 Remove the subfeed safety panel. 2 Loosen the four captive screws on each of two rear 3 dedicated cover plates. Drill holes in the plates for 3 conduits and re-install the plate with the conduits installed. Note: Remove cover plates before cutting holes. Connect the phase (L1, L2, L3) cables. Torque: 4 31.1 Nm (275 lb-in). 5 4 Connect the neutral (N) cable. G 5 G Torque: 62.2 Nm (550 lb-in). 6 6 Connect the ground (G) cable. 6 Torque: 5.
Summary of the content on the page No. 15
Install User Input/Output Contacts Note: Contact wires from external signaling, alarming, and sensing devices may be connected to the interface board to allow the controller to monitor these devices and to also control outside devices through the output contacts. Open the front door and remove the top safety panel. 1 1 Note the location of the interface board at the top of the 2 2 PDU. Loosen the captive screws and remove the plate. Remove the 3 3/4-in (64-mm) knockout. 3 Run the contact c
Summary of the content on the page No. 16
Make connections to the labelled terminals on the interface board. 5 Note: Input Contacts are Normally open or Normally closed. Available Output Contacts: DPDT, 1A@30VDC AST0, AST1, AST2, ASTEN, AC/DC, +24V, and EPO CONTACT are reserved and not available. Wiring: 12 AWG to 30 AWG is recommended. 12 150/175kw Modular PDU Installation
Summary of the content on the page No. 17
Install the Communication Cable Connect the CAT-5 cable for 1 StruxureWare Central or your local area Front 1 network to the RJ45 connection coupling on top of the PDU. 2 Inside the PDU enclosure, a second CAT- 2 5 cable is connected to the other side of RJ45 coupling. The other end of the internal cable is 3 plugged into the RJ-45 port on the panel cover of the controller located at the 3 bottom of the unit. 150/175kw Modular PDU Installation 13 pdx0837a pdx0838a
Summary of the content on the page No. 18
Power Distribution Modules (PDMs) Installation Note: 1. Power distribution modules can be safely installed when the PDU is operational. 2. Install only APC-supplied PDMs with matching output voltage. 3. Install PDMs starting from the bottom of the panel to avoid cable congestion. Open the front door of the PDU. 1 1 Remove the filler plates. Press down on the filler plate clip to release 2 its locking mechanism. Pull the filler plate directly toward you and along the slot on the lef
Summary of the content on the page No. 19
Slide the PDM into the panel using the top and bottom 6 guide tracks for that position. Make sure you slide the PDM all the way into its position. Close the latch. This will tighten electrical contacts in 7 the PDM against the busbar. 6 Feed cable from the PDM through the slot in the roof 8 6 of the PDU. Note: Leave a minimum of 7 inches (178 mm) of slack in the cable behind the module. The slack is useful in case the module is ever removed or replaced. 6 10 to 20 inches (254 to 508 mm)
Summary of the content on the page No. 20
Options Shielding Troughs 1 Snap an APC-provided trough into slots on the roof of the PDU. The tabs at the base of the trough must 1 fit securely into the slots. Note: Properly align the PDU trough with troughs installed on top of the enclosures located adjacent to the PDU. 2 Feed PDM cables through the roof of the PDU and into the trough system for connection with the 2 appropriate rack-mount PDUs. 16 150/175kw Modular PDU Installation pdx0845a pdx0844a
