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SERVICE
MANUAL
REVISION 1
JAN. 2000 DU7-1100-010
COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A.
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IMPORTANT THE INFORMATION CONTAINED HEREIN IS PUBLISHED BY CANON, INC., JAPAN. SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY DIFFER SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MATTER. ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE COPIER SERVICE DEPARTMENT OF THE COMPANY. COPYRIGHT 2000 CANON INC. Printed in U.S.A. Use of this manual should be strictly supervised to avoid disclosure of confi- dentia
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INTRODUCTION This Service Manual contains basic data and figures on the imageRUNNER 600 needed to service the machine in the field. The copier is a multifunction machine designed to provide printer functions as an option. This Service Manual consists of the following chapters; refer to the Copier Basic Series as necessary for common technologies: CHAPTER 1 General Description introduces the copier’s features and specifications, shows how to operate the printer unit, and explains how copies are m
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CHAPTER 12 Maintenance and Servicing provides tables of periodically replaced parts and consumables/durables and scheduled servicing charts. CHAPTER 13 Troubleshooting provides tables of maintenance/inspection, standards/ adjustments, and problem identification (image fault/malfunction). APPENDIX contains a general timing chart and general circuit diagrams. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes wi
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System Configuration The imageRUNNER 600 may be configured as follows: [4] [5] [6] [1] [2] [3] [7] [8] [1] Saddle Finisher-D2 [2] Cover Insertion Unit-A1 [3] Paper Folding Unit-B1 [4] Printer Board [5] imageRUNNER 600 [6] Side Paper Deck-C1 [7] Copy tray [8] Finisher-D1 Figure 1 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. iii
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When Turning Off the Main Power Switch Be sure to turn off the main power switch, and disconnect the power plug before starting disassembly/assembly work with the following in mind: 1. When you turn off the main power switch for adding printer functions, any data being processed at the time may be lost. Check to make sure that the data lamp on the control panel is off before operating the main power switch. After turning off the main power switch, disconnect the communication cable from the prin
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CONTENTS CHAPTER 1 GENERAL DESCRIPTION I. FEATURES ................................ 1-1 B. Control Panel.......................1-17 II. SPECIFICATIONS...................... 1-2 C. Extension Mode...................1-18 A. Copier .................................... 1-2 D. User Mode ........................... 1-19 1. Type ................................. 1-2 V. ROUTINE MAINTENANCE BY THE 2. System ............................. 1-2 USER ....................................... 1-21 3. Performance
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A. Outline ................................... 3-8 1. Removing the Scanner Motor B. Controlling the Temperature by a ....................................... 3-20 Fluorescent Lamp Heater .... 3-10 2. Scanner Drive Cable ...... 3-21 C. Controlling Pre-Heat Voltage C. PCBs ................................... 3-28 ............................................ 3-10 1. Removing the Light Intensity D. Initial Activation ................... 3-11 Control PCB ................... 3-28 E. Detecting an Error
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CHAPTER 5 LASER EXPOSURE SYSTEM I. OPERATIONS ............................ 5-1 IV. Controlling the Laser Scanner Motor A. Outline ................................... 5-1 ................................................. 5-12 B. Basic Sequence of Operations A. Outline ................................. 5-12 (laser exposure system) ........ 5-4 V. DISASSEMBLY/ASSEMBLY.... 5-13 II. GENERATING THE BD SIGNAL 5-5 A. Laser Unit ............................ 5-14 A. Outline ..............................
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4. Transfer charging Assembly 3. Removing the Primary Cleaning Mechanism ...... 6-30 Charging Assembly ........ 6-57 5. Others............................. 6-31 4. Removing the Pre-Transfer F. Controlling Separation Charging Charging Assembly ........ 6-57 ............................................ 6-32 5. Removing the Dust-Collecting 1. Outline ............................ 6-32 Roller .............................. 6-58 2. Correcting the Output to Suit 6. Removing the Transfer/ the Environmen
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A. Control System ...................... 7-3 F. Detecting the Horizontal B. Sequence of Operations (pickup) Registration Position ........... 7-32 .............................................. 7-4 1. Outline ............................ 7-32 1. Right Deck ........................ 7-4 2. Operations ...................... 7-33 2. Pickup from the Cassette 4 3. Controlling the Horizontal ......................................... 7-5 Registration Motor (M15) C. Controlling the Pickup Motor (M2) ....
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2. Removing the Pickup 2. Removing the Registration Assembly of the Front Deck Brake Clutch ................... 7-70 (left) ................................ 7-56 3. Removing the Registration 3. Removing the Cassette 3 Roller .............................. 7-71 Pickup Assembly ............ 7-57 4. Removing the Pre- 4. Removing the Cassette 4 Registration Roller .......... 7-72 Pickup Assembly ............ 7-57 E. Feeding Assembly ...............7-74 5. Removing the Pickup Roller 1. Removing the F
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II. FIXING DRIVE SYSTEM ............ 8-5 2. Mounting the Main/Sub A. Outline ................................... 8-5 Heater............................. 8-33 B. Controlling the Fixing Roller Drive 3. Removing the Thermal Switch Mechanism ............................ 8-6 ....................................... 8-34 C. Controlling the Cleaning Belt 4. Removing the Main Drive Mechanism................... 8-8 Thermistor ...................... 8-35 D. Controlling the Fixing Inlet Guide 5. Removing th
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2. Power Supply at Main Power 8. Removing the Drum Fan Switch-On ....................... 9-14 ....................................... 9-40 3. Power Supply at Main Power 9. Removing the Inverter Cooling Switch-On and Control Panel Fan ................................. 9-41 Switch-On ....................... 9-15 10. Removing the Pre-Transfer C. Rated Outputs of the DC Power Charging Assembly Fan Supply PCB .........................9-16 ....................................... 9-42 D. Protective Fun
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J. Relay PCB ........................... 9-68 L. Routing the Belt ................... 9-71 K. MFC PCB ............................ 9-68 CHAPTER 10 SIDE PAPER DECK I. SIDE PAPER DECK ................. 10-1 3. Removing the Right Cover A. Inputs to and Outputs from the ..................................... 10-24 Side Deck Driver ................. 10-1 4. Removing the Upper Cover 1. Inputs to the Side Deck Driver ..................................... 10-25 (1/2) ................................ 10-
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8. Positioning the Deck Pickup 1. Removing the Side Deck Roller Releasing Solenoid Driver PCB ................... 10-44 (SL101)......................... 10-43 2. Removing the Open Switch E. Electrical System ............... 10-44 PCB .............................. 10-44 CHAPTER 11 INSTALLATION I . SELECTING THE SITE ............ 11-1 IV . INSTALLING THE CONTROL II . UNPACKING AND INSTALLATION CARD V .................................. 11-22 ................................................. 11-4
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A. Adjusting Images .................13-7 Guide Solenoid (SL1) ... 13-25 1. Adjusting the Image Position 9-2. Position of the Fixing Cleaning ....................................... 13-7 Belt Solenoid (SL2) ...... 13-26 2. Adjusting the Left/Right Image 9-3. Position of the Delivery Margin ............................ 13-8 Flapper Solenoid (SL3) 3. Adjusting the Image Leading ..................................... 13-27 Edge Margin ................. 13-12 9-4. Position of the Fixing/Feeding 4. Ad
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8. Potential Control System 14. The copy has poor fixing. Conversion Table ......... 13-53 ..................................... 13-76 9. Checking the Environment 15. The copy has a displaced Sensor .......................... 13-57 leading edge (appreciably 10. Checking the excess margin). ............ 13-77 Photointerrupters .......... 13-58 16. The copy has a displaced III . TROUBLESHOOTING IMAGE leading edge (excess margin). FAULTS .................................. 13-63 ....................
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31. E121 ............................. 13-94 74. The cartridge inside toner 32. E202 ............................. 13-94 feeder motor (M6) fails to 33. E204 ............................. 13-94 operate. ...................... 13-112 34. E211 ............................. 13-95 75. The hopper inside toner 35. E215 ............................. 13-95 feeder motor (M18) fails to 36. E218 ............................. 13-95 operate. ...................... 13-112 37. E219 .............................
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E. Sensors 1 ........................ 13-132 4. Basic Operation..........13-163 F. Sensors 2 ........................ 13-134 B. DISPALY Control Display Mode G. Switches .......................... 13-136 ........................................ 13-165 H. Counters, Heaters, Fuses, and C. I/O Input/Output Display Mode Others.............................. 13-138 ........................................ 13-176 I. PCBs ............................... 13-140 1. DC-CON ..................... 13-177 J. Si
