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General Precautions for Installation/Servicing/Maintenance for the KK-1600
The installation and service should be done by a qualified service technician.
1. When installing the KK-1600 to the Plain Paper Copier, be sure to follow the instructions described in
the “Unpacking/Set-Up Procedure for the KK-1600” booklet which comes with each unit of the
KK-1600.
2. The KK-1600 should be installed by an authorized/qualified person.
3. Before starting installation, servicing or maintenance work, be sur
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CONTENTS 1. SPECIFICATIONS....................................................................................................... 1-1 2. OUTLINE ..................................................................................................................... 2-1 2.1 Names of Various Components........................................................................................ 2-1 2.2 Layout of Electrical Parts ..............................................................................
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1. SPECIFICATIONS Type of stapling : Flat clinch method 2 2 No. of sheets stapled : 52g/m paper, 2 sheets to 80g/m paper, 50 sheets 2 2 2 52g/m paper, 2 sheets to 80g/m paper, 48 sheets + 200g/m , 2 sheets Paper thickness : Max. 5.5 mm Staple capacity : 5000 staples Dimensions : 257 (W) x 423 (D) x 173 (H) mm Weight : Approx. 3.4 kg Power supply : 100V - 240V (Supplied from copier) October 2000 © TOSHIBA TEC 1 - 1 KK-1600 SPECIFICATIONS
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2. OUTLINE 2.1 Names of Various Components STP power code STP power lamp STP base STP 02-01-01 STP staple cartridge STP staple unit STP 02-01-02 October 2000 © TOSHIBA TEC 2 - 1 KK-1600 OUTLINE
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2.2 Layout of Electrical Parts STP AC adapter STP LED PWA STP1 STP 02-02-01 M1 SW2 SW1 STP2 SEN2 SEN1 STP 02-02-02 KK-1600 OUTLINE 2 - 2 October 2000 © TOSHIBA TEC
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Symbols and functions of various devices Symbol Name Function SW1 STPCOV-SW Detects the open/close state of the cover dur- STP cover open switch ing staple replacement, etc. SW2 EMPTY-SW Detects the presence or absence of staples. STP staple empty switch SEN1 PSET-SEN Detects the loading of the paper to be stapled. STP paper set sensor SEN2 HP-SEN Detects the home position of the drive section. STP home position sensor M1 STP motor Drive the stapler. STP1 STP CONT PWA PWA which controls the stap
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2.3 Harness Connection Diagram J2 24V 1 STP cover open switch COVER J1 2 24V AC 1 Staple unit GND adapter 2 J3 CN1 CN2 GND 1 1 1 M STP motor H.P 2 2 2 5V AC IN 3 3 CN3 1 STP staple GND 4 4 empty switch STP 2 Empty STP 5 5 sensor CW CONT 6 6 PWA STP home CCW PWA 7 7 position sensor J4 5V 1 GND 2 STP paper set sensor Set 3 J5 GND 1 STP LED PWA LED 2 STP 02-03-01 KK-1600 OUTLINE 2 - 4 October 2000 © TOSHIBA TEC
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2.4 Board Assembly J1 STPL CONTROLLER C11 JP16 2 1 2 3 D9 J5 1 D2 FU1 D3 9 D10 Q2 1 C4 JP13 Q7 D8 JP5 JP14 S JP11 JP12 JP2 DG D5 8 Q5 D7 S G D4 Q6 1 Q1 S JP10 JP1 MADE IN JAPAN DG J4 JP6 J3 Q4 SG D 7 1 1 3 W STP 02-04-01 October 2000 © TOSHIBA TEC 2 - 5 KK-1600 OUTLINE C16 2J2 1 R14 R16 JP3 G JP4 C19 IO Q3 C9 D6 JP15 0 1 2 1 C6 JP7 JP8 JP9 C1 C5 JP17 D1 C3 4H10109 C8 4G1–1231 02
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3. OPERATIONAL DESCRIPTION 3.1 General Description Upon detecting the loading of paper, the STP operates the motor for staple operation. The AC input supplied from the copier is converted to a DC voltage (24V) through the AC adapter in the STP and used as a power supply for the STP. 3.2 Block Diagram STP cover open switch +24V AC adapter STP paper set sensor STP LED PCB STP CONT Staple unit PWA M STP motor STP sensor STP staple empty switch PWA STP home position sensor STP 03-02-01 The STP c
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3.3 Detection of Abnormal Status � Cover Open/Close Detection The STP cover open switch turns OFF when the cover is opened. Since the switch is connected to the power supply, the power supply to the STP is cut when the switch turns OFF. For this reason, all the operation is disabled while the cover is open. When the STP cover is closed, the delivery of the power supply is resumed to light the STP power lamp and enable stapling. Staple Empty Detection Upon detecting a staple empty state, th
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3.4 Flow Chart Copier power ON Open STP cover open switch STP power lamp OFF Close STP power lamp ON Load paper into STP. (STP paper set sensor ON) STP staple NG empty switch OK? Stampling stopped OK Supply staples STP motor operates to start stapling. STP 03-04-01 October 2000 © TOSHIBA TEC 3 - 3 KK-1600 OPERATIONAL DESCRIPTION
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4. MECHANICAL DESCRIPTION 4.1 Mechanism Drawing Paper set STP paper set sensor STP 04-01-01 4.2 Staple Operation The staple operation of the STP is performed only by the rotation of the STP motor through the combina- tion of the gears and cams. The loading of paper is detected when the paper detection lever is pushed. When paper is loaded into the stapler, the paper detection lever is pushed causing the STP paper set sensor to detect the presence of paper. When the presence of paper is detec
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5. CIRCUIT DESCRIPTION 5.1 PWA Block Diagram 5V 1 1 STP cover open 24V 2 STP LED PWA 2 switch GND Q3 FU1 5V switching 1 5V 1 regulator 2 STP paper set STP AC adapter 2 3 GND sensor 3 GND PAPER_SENS 1 GND STPL_H/P 2 3 HOOK_SW 5V 4 24V STP sensor PWA GND 5 CW Motor drive 6 Motor circuit CCW 7 controll circuit Motor drive circuit STP 05-01-01 5.2 Functional Description The STP operates the stapler through the STP controller PWA. When the power of the copier is turned on, a power supply is also
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5.3 Signal Description Signal Name Part Name Functional Description Status Note STPCOV STP cover open Detects the open/close Open: Power off Microswitch switch state of the cover during staple replacement, etc. STPPSET STP paper set Detects the loading of the Low: Paper loaded Photo sensor sensor paper to be stapled. STPHP STP home Detects the home position Low: Home position Photo sensor position sensor of the drive section. STPEMP STP staple Detects the presence or Low: No staples Microswitch
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5.4 Timing Charts � Staple operation 200ms 858ms H STP paper set sensor L H STP staple empty switch L H STP home position sensor L H CW L H CCW L Staple operation (When staples have run out during operation) 200ms 200ms H STP paper set sensor L No staples H STP staple empty switch L H STP home position sensor L H CW L H CCW L October 2000 © TOSHIBA TEC 5 - 3 KK-1600 CIRCUIT DESCRIPTION
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Reverse operation (When the motor has locked up) 200ms 900ms H STP paper set sensor L H STP staple empty switch L H STP home position sensor L H CW L H CCW L 100ms Reverse operation (When the stapler is not at the home position at power on time) H POWER ON L H STP paper set sensor L H STP staple empty switch L H STP home position sensor L H CW L H CCW L 60ms KK-1600 CIRCUIT DESCRIPTION 5 - 4 October 2000 © TOSHIBA TEC
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6. DISASSEMBLY AND REPLACEMENT [A] STP cover/STP staple cartridge 1. Pull STP cover to release one hook and open STP cover. STP cover 314-1 Fig. 6-1 2. Release 2 hooks and detach STP cover. STP cover Hook 314-2 Fig. 6-2 3. Release 2 hooks and remove STP staple car- tridge. STP staple cartridge 321-1 Fig. 6-3 [B] STP bottom cover F 1. Remove one screw and detach connector cover. Connector cover Screw 315 Fig. 6-4 October 2000 © TOSHIBA TEC 6 - 1 KK-1600 DISASSEMBLY AND REPLACEMENT
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2. Remove 2 screws and remove connector plate. 3. Release 2 hooks and detach connector. Hook Screw Connector plate 316-1 Fig. 6-5 Manual pocket 4. Release the power cable from the hook of the manual pocket. Power cable 316-2 Fig. 6-6 5. Remove 2 screws, release 2 hooks, and remove Hook stapler. Stapler 317 Screw Fig. 6-7 6. Remove one screw and detach STP bottom cover F. Screw STP bottom cover F 318 Fig. 6-8 KK-1600 DISASSEMBLY AND REPLACEMENT 6 - 2 October 2000 © TOSHIBA TEC
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[C] STP bottom cover R Screw STP bottom cover R 1. Remove stapler. (See Fig. 6-4 to 6-7) 2. Remove 4 screws and detach STP bottom cover R. Screw 319 Fig. 6-9 [D] STP staple cover STP staple cover 1. Detach STP cover. (See Fig. 6-1 and 6-2) 2. Remove STP staple cartridge. (See Fig. 6-3) Hook 3. Remove stapler. (See Fig. 6-4 to 6-7) 4. Detach STP bottom cover R. (See Fig. 6-9) Hook 5. Remove one screw, release 5 hooks, and de- tach STP staple cover. Screw 321-2 Fig. 6-10 [E] STP cover open switch
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[F] AC adapter 1. Remove stapler. (See Fig. 6-4 to 6-7) Power cord 2. Detach STP bottom cover R. (See Fig. 6-9) AC adapter 3. Detach AC adapter jack from STP controller PWA (J1). AC adapter jack 4. Detach power cord and remove AC adapter. 322-1 Fig. 6-13 [G] STP LED PWA STP controller PWA 1. Remove stapler. (See Fig. 6-4 to 6-7) clamp 2. Detach STP bottom cover R. (See Fig. 6-9) connector 3. Remove AC adapter. (See Fig. 6-13) 4. Detach one connector from STP controller PWA (J5) and release 2 cla
