OTC Tools 1U-5230 user manual

Summary of the content on the page No. 1

Form No. 102841
SPX Corporation
655 Eisenhower Drive
Operating Instructions for:
Owatonna, MN 55060-0995 USA
Phone: (507) 455-7000
1U-5230 4008 61821 (See 4016)
Tech. Serv.: (800) 533-6127
(See 4002) 4009 61869 (See 4016)
Fax: (800) 955-8329
4000 4012 61871 (See 4016)
Order Entry: (800) 533-6127
Fax: (800) 283-8665
4002 4016 61872 (See 4016)
International Sales: (507) 455-7223
4002-ER 4017 JTO5845
Fax: (507) 455-7063
(See 4002) 61522 (See 4002) (See 4016)
SINGLE-STAGE AND TWO-STAGE
HYDRA

Summary of the content on the page No. 2

Operating Instructions, Form No. 102841, Back sheet 1 of 3 SAFETY EXPLANATIONS Two safety symbols are used to identify any action or lack of action that can cause personal injury. Your Image is 200% reading and understanding of these safety symbols is very important. DANGER - Danger is used only when your action or lack of action will cause serious human injury or death. WARNING - Warning is used to describe any action or lack of action where a serious injury can occur. IMPORTANT - Important

Summary of the content on the page No. 3

Operating Instructions Form No. 102841 SAFETY PRECAUTIONS WARNING: To help prevent personal injury, • Before operating the pump, all hose connections must be tightened with the proper tools. Do not overtighten. Connections need only be tightened securely and leak-free. Overtightening may cause premature thread failure or high pressure fittings to split at pressures lower than their rated capacities. • Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut

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Operating Instructions, Form No. 102841, Back sheet 2 of 3 OPERATION The 4008 can be operated only in the horizontal position. All other hand pumps can be operated in a horizontal position or in a vertical position with head pointing downward. Refer to Table 1 and your pump name plate to determine your style of pump. IMPORTANT: Figure 1 illustrates the normal drop of handle effort experienced when all (except 4012) two-stage pumps shift from low pressure stage to high pressure stage. Pressure

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Operating Instructions Form No. 102841 Hydraulic Fluid Level WARNING: Cylinder(s) must be fully retracted before checking the fluid level. Release all system pressure before breaking any hydraulic connection in the system. Check the hydraulic fluid level in the reservoir periodically. Use a funnel with a filter to add hydraulic fluid if needed. Refer to Table 1 for your reservoir type. For models with Reservoir Type A: Place the pump in a vertical position with the pump head facing upward. Unsc

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Operating Instructions, Form No. 102841, Back sheet 3 of 3 TROUBLE-SHOOTING WARNING: To help prevent personal injury, always release pump pressure and disconnect hoses(s) from pump before making repairs. Refer to the appropriate pump parts list during trouble-shooting. Repairs must be performed in a dirt-free environment by qualified personnel familiar with this equipment. PROBLEM CAUSE SOLUTION Pump losing pressure 1. System components leaking 1. Repair or replace as necessary 2. Directional