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1004327 SUB-FRAME MOUNTING KIT
Woods Backhoe Model:
BH6500/7500
mounting to
Kioti Tractor Model:
DK40
equipped with
Woods Loaders:
1009
1012
1016
or
Kioti Loader:
1470
Includes
Hose Kits:
1003179
MAN0157
MAN0157 (10/12/01)
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TO THE DEALER: Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed
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TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 HYDRAULIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 #9261 PUMP KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! a doctor familiar with this form of injury or gan- Safety is a primary concern in the design and grene, serious injury, or death will result. CON- manufacture of our products. Unfortunately, our TACT A PHYSICIAN IMMEDIATELY IF FLUID efforts to provide safe equipment can be wiped ENTERS SKIN OR EYES. DO NOT DELAY. out by an operator’s single careless act. Never allow children or untrained persons to In addition to the design and con
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! check and comply with these instructions may hoe and use extreme care Always stand between rear tire and backhoe result in serious injury or death. stabilizer arms or along side of tractor to avoid Remove seat and upper support assembly being trapped should the boom swing control before installing or removing backhoe from tractor. be accidentally activated. Failure to comply may result in equipment failure Never leave equipment
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BACKHOE SUB-FRAME INSTALLATION Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped ■ Only use #1004327 Sub-Frame Mounting Kit for out by an operator’s single careless act. mounting Woods BH6500/7500 backhoe on Kioti In addition to the design and configuration of DK40 tractor equipped with Woods 1009/1012/1016 equipment, hazard control and accident preven- loaders or Kioti 1470 loader. Any other use
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SUB-FRAME INSTALLATION Cont’d CAUTION If you do not understand any part of this man- ual and need assistance, see your dealer. Always wear relatively tight and belted cloth- ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head. * Operator’s seat must be located in the lowest and most forward position to obtain 40” minimum radius. Figure 1 Sub-Frame Clearance TRACTOR PREPARATION 1. Refer to the W
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SUB-FRAME INSTALLATION Cont’d Front Mounting Brackets Woods 1009, 1012, 1016 Loaders NOTE: Front mounting bracket (crossmember) is installed with loader mounting kit #111768, (Figure 3). Backhoe can only be installed after loader mounting kit is installed. DP3 Figure 3 Crossmember Installed with LMK #111768 Kioti 1470 Loader 1. Remove cross brace from right and left loader mounts on the underside of tractor. Retain hardware for later use. Right Loader Mount 2. Position front mount (4) under
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REAR SUB-FRAME INSTALLATION Cont’d Install Rear Hanger Bracket 1. Install rear hanger bracket (6) to bottom of transmis- sion housing. Position bracket with the slots to the rear of the tractor. Secure using two cap screws (12) and hardened flat washers (13). 2. Torque these cap screws to 87 lbs.-ft. at this time. 12 13 6 DP1 Figure 6 Rear Hanger Bracket Installed 2. 1004329 Rear mount 6. 62977 Rear hanger bracket 2 12. 16087 M14 x 1.5P x 35mm Cap screw 13. 46070 9/16 Hardened flat washer,
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SUB-FRAME INSTALLATION Cont’d Sub-Frame Fit-Up 1. Center sub-frame under tractor. 2. Insert cross tube of sub-frame into channel of rear mount bracket (2) as shown in Figure 9. 3. Install clevis pins (10) and hair pins (20) to secure in rear mounting bracket as shown in Figure 10. 10 20 2. 1004329 Rear mount DP5 10. 1002850 Hitch pin, 3/4 x 2-3/4 20. 2688 Hair pin, 5/32 Figure 9 Sub-Frame Fit-Up (Typical) 10 20 2 CD5953-1 Figure 10 Clevis Pins Installed MAN0157 (10/12/01) 8 Installatio
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SUB-FRAME INSTALLATION Cont’d Sub-Frame Fit-Up (Cont.) 1. Rotate sub-frame up until locating lugs are posi- tioned between front mount attached to loader mount. 2. Align holes and install lock pin (17) and klik pin (16) as shown in Figure 11 & Figure 12. 3. Once sub-frame is secured into position with bent 16 pin, tighten all hardware to specifications given below. 17 4. Remove sub-frame from tractor once all hardware is tightened. 1. 1004314 Crossmember (Woods) DP6 4. 1004339 Front mount (K
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SUB-FRAME INSTALLATION Cont’d Attach Sub-Frame to Backhoe 1. Align six holes on the backhoe with holes on sub- frame. 2. Secure with six cap screws, flat washers, and hex nuts as shown. Tighten according to specifications given below. 11, 14, 19 14 19 11 DP14 Figure 13 Sub-Frame Installed to Backhoe 11. 1450 3/4 Hex nut CD5953-2 14. 57798 3/4 Hardened flat washer 19. 735 3/4 NC x 2 Cap screw TORQUE SPECIFICATIONS Wrench Cap Screw Qty Size Required Torque 3/4 NC x 2 6 1-1/8” 297 lbs.-ft. (4
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HYDRAULIC INSTALLATION Keep hands and body away from pressurized Make sure all hydraulic hoses, fittings, and lines. Use paper or cardboard, not hands or other valves are in good condition and not leaking before body parts to check for leaks. Wear safety goggles. starting power unit or using equipment. Check and Hydraulic fluid under pressure can easily penetrate route hoses carefully to prevent damage. Hoses skin and will cause serious injury or death. must not be twisted,
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#9261 Pump Kit 1 (For BH6500/7500 Backhoe Only) Assemble Pump Kit #9261 NOTE: For complete information on pump kit installa- tion, consult the Woods BH6500/7500 backhoe opera- tors manual #37541. NOTE: Discard pump mounting bracket provided in pump kit #9261 1. Attach pump mounting bracket (6, supplied with sub- frame mounting kit #1004327) to pump assembly as shown in Figure 14. 2. Secure with two cap screws (A) and lock nuts (B) from pump kit #9261 as shown. Pump Bracket 3. Torque cap scr
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#1003179 Hose Kit 2 (For BH6500/7500 Backhoe & 1009 Loader) Connect Fittings to Hydraulic Manifold IMPORTANT ■ Incorrect installation can damage the tractor hydraulic system. Read and understand instructions in the tractor manual before connecting. NOTE: This hose kit contains items that will not be used for installation with the 1009 loader. 4 1. Locate the hydraulic manifold on the tractor chassis 2 1 right side under the platform. The manifold contains three auxiliary hydraulic ports and th
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#1003179 Hose Kit for 1009 Loader Cont’d 2 Connect Fittings to Hydraulic Manifold (Cont’d) 4 NOTE: Refer to manual MAN0156 Loader Mounting Kit K #111768 for installation of loader valve kit #40532 RETURN P PORT B NOTE: Loader valve hose kit #1002656 will be required to complete this installation. If hose kit is already G installed, many of the fittings will need to be removed. 10 1. Remove banjo screw fitting on hydraulic line above the RETURN port (not shown). This will allow clearance B to i
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#1003179 Hose Kit for 1009 Loader Cont’d 2 Assemble Loader Valve Hoses F 1. Attach elbow (2), blue band (P), dust plug (K), and female quick coupler (4) to one 42” hose (6). Loader Valve 2. Attach hose to loader valve OUT port. "PBY" Loader 3. Attach elbow (2), green band (L), and male quick Valve coupler (4) to second 42” hose (6). "OUT" Loader 4. Attach hose to loader valve IN port. Valve "IN" K NOTE: If loader valve kit has been previously installed, 2 remove fitting from loader val
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#1003179 Hose Kit for 1009 Loader Cont’d 2 Operation When hose kit assembly is completed proceed to Sub- Frame & Backhoe to Tractor, page 23. Follow these hose connection instructions when attaching backhoe and/or loader to tractor. Connect Hoses to Hydraulic Manifold (Backhoe & Loader) PBY 1. Connect loader valve OUT hose (blue band) to the OUT IN tee in the hydraulic manifold RETURN port. Female P 2. Connect loader IN hose (green band L) to the hydraulic manifold PRESSURE port. Male RETURN
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#1003179 Hose Kit for 1009 Loader Cont’d 2 Connect Hoses to Hydraulic Manifold (Backhoe Only) Male RETURN P 1. Connect backhoe valve OUT hose (red band N) to PRESSURE the tee in the hydraulic manifold RETURN port. 2. Connect backhoe valve IN hose (yellow band M) to the hydraulic manifold PRESSURE port (green band L). N Male PBY L M Female Male Female N Male M Backhoe OUT CD5918-9 Backhoe IN Figure 24 Backhoe Hose Installation Backhoe & Loader Removed NOTE: See Remove Backhoe With Sub-Fram
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#1003179 Hose Kit 3 (For BH6500/7500 Backhoe & 1012/1016 Loaders) Connect Fittings to Hydraulic Manifold IMPORTANT ■ Incorrect installation can damage the tractor hydraulic system. Read and understand instructions in the tractor manual before connecting. NOTE: This hose kit contains items that will not be used for installation with the 1012/1016 loader. 4 2 1 1. Locate the hydraulic manifold on the tractor chassis right side under the platform. The manifold contains three auxiliary hydraulic p
