Char-Broil 10201595 user manual

User manual for the device Char-Broil 10201595

Device: Char-Broil 10201595
Category: Charcoal Grill
Manufacturer: Char-Broil
Size: 1.59 MB
Added : 2/14/2014
Number of pages: 16
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Summary of the content on the page No. 1

American Gourmet
Smoker, BBQ and Grill
Product Guide
Model 10201595
Tools needed for assembly:
Phillips Screwdriver
Flat Head Screwdriver
Two adjustable wrenches
Hammer
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
Estimated Assembly Time: 1 Hour
FOR OUTDOOR USE ONLY
CAUTION: WARNING:
Read and follow all safety statements, assembly instructions,
Failure to follow all manufacturer’s instructions could
and use and care directions before attempting to asse

Summary of the content on the page No. 2

TABLE OF CONTENTS WARNING Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 LIGHTING CHARCOAL MAY RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE. Preparing to use your Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Smoker Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of the content on the page No. 3

Preparing and Using Your American Gourmet Smoker Before cooking with your American Gourmet Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. 1. Brush all interior surfaces including grills and grates with vegetable cooking oil. 2. Build a small fire on the fire grate, being sure not to lay coals against the walls. 3. Clo

Summary of the content on the page No. 4

COOKING TIPS Building Your Fire 1.) Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate or ash pan. We recommend using 2 pounds (approximately 20 briquettes) to start your fire. 2.) If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire starter, light your fire according to the manufacturer's instructions. 3.) After allo

Summary of the content on the page No. 5

GRILL MAINTENANCE Frequency of cleanup is determined by how much your smoker is used. Make sure coals are completely extinguished before cleaning inside of smoker. Inside surfaces may be cleaned with a strong solution of detergent and water applied with a scrub brush. Thoroughly rinse with water and allow to air dry before using again. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not rec

Summary of the content on the page No. 6

LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re

Summary of the content on the page No. 7

PARTS LIST Key Qty Description Key Qty Description 1 1 Smoker Chamber Lid Assembly 17 1 Firebox Cook Grate 2 1 Temperature Gauge with Wingnut 18 2 Wheel 3 1 Smoke Stack Assembly 19 1 Firebox Bottom 4 1 Logo Plate Kit 20 2 Leg Support Tube 5 2 End Caps for Legs 21 2 Leg With End Caps 6 2 Hinge Kit 22 2 Leg For Wheels 7 2 Smoker Chamber Cook Grates 23 2 Leg Brace 8 1 Grease Cup Clip 24 1 Firebox Door 9 3 Fire Grates 25 2 Hinges for Firebox Door 10 1 Axle 26 1 Damper Door 11 1 Side Shelf Assembly —

Summary of the content on the page No. 8

ASSEMBLY FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface 1 1 during assembly. • Attach leg supports to smoker chamber using two 1/4-20 X 1-3/4” screws and two 1/4-20 Flange Nut 1/4-20 flange nuts on each side. Finger tighten screws and nuts until after next step. Smoker Chamber Leg Supports 1/4-20 X 1-

Summary of the content on the page No. 9

3 Hitch Pin Hitch Pin • Slide axle into holes at ends of legs (legs without end caps). Wheel Axle Wheel • Attach wheels onto axle rod using hitch pins. Hitch pins insert through hole in axle as shown in box A. Check to be sure that all screws and nuts used so far are fully tightened. Legs with holes Hitch Pin Axle Figure B 4 • Pre-assemble the Firebox Lid and the Firebox Bottom using eight #6-32 X 3/8 Screws as shown in figure A. • Place the firebox onto the smoker chamber and align the

Summary of the content on the page No. 10

Hinge Pin • Place unit in upright position. • Attach small hinge half to smoker chamber using two #10-24 5 X 1/2” screws and two #10-24 flange nuts for each hinge half. Install screws from inside the smoker chamber. • Attach large hinge half to smoker chamber lid using two #10- 24 X 1/2” screws and two #10-24 flange nuts for each hinge half. Install screws from inside the smoker chamber lid. • Insert top hinge in between bottom hinge and secure using one hinge pin and one hitch pin for each

Summary of the content on the page No. 11

7 NOTE: The temperature gauge may be packed inside of the smokestack to prevent damage during shipping. If so, remove gauge before assembling smokestack to chamber. • Place fiber washers on handle rods. Handle • Place the handle assembly into the holes on the front of the smoker chamber door and secure with two 1/4-20 flange nuts. Fiber • Repeat on firebox door. Washer • Insert spring handle through holes on the side of firebox and secure with two 1/4-20 flange nuts. Fully tighten all scre

Summary of the content on the page No. 12

9 • Attach shelf support to side of smoker chamber with one #10-24 X 1/2” machine screw where screw is going through inside of chamber through hole of support and secured with one #10-24 flange nut. Holding • Lay side shelf on top of other end of shelf support so Bracket that it fits inside holding bracket. • Secure side shelf to smoker chamber using two #10-24 X 1/2”screws and two #10-24 flanged nuts. Fully tighten all screws and nuts. Screw Shelf through inside Nut Support Smoker Chamber

Summary of the content on the page No. 13

Smoker Chamber 11 Cook Grates • Place two Smoker Chamber Cooking Grates into the smoker chamber. • Place the Firebox Cook Grate into the Firebox. Firebox Cook Grate Smoker Chamber Firebox 12 • Hang the grease clip under the smoker chamber on right side. • An empty soup can is recommended to hang from grease clip. The assembly is completed. Page 13

Summary of the content on the page No. 14

HARDWARE LIST You may have spare hardware after assembly is complete. Hardware not shown actual size. Hair Pin Clip Logo 1/4-20 Fiber Washer #10-24 Hinge Pin Qty. 4 Flange Nut Clip Qty. 2 Qty. 4 Flange Nut Qty. 18 Qty. 2 Qty. 21 1/4-20 X 1-3/4” #10-24 x 1/2” #6-32 X 3/8” Machine Machine Machine Screw Screw Screw Qty. 8 Qty. 12 Qty. 21 Page 14

Summary of the content on the page No. 15

Summary of the content on the page No. 16

Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240 REGTEMP REV02


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