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OWNERS MANUAL FOR
.
Permanently Lubricated Air Compressor
MODEL NO.
MAC1 200
SPECIFICATION CHART
MAC? 200 ,
Model No.
2
Horsepower
;c*
11.9
Displacement CFM
8.3
SCFM G2 40 psig
6.1
SCFM G2 9Opsig
100 PSI
Cut-In
125 PSI
cut-out
2 38"
Bore
1.35"
Stroke
Voltage-Single Phase 120
"Fusetron" Type T k
+ Fuse Type
at Max. Pressure 15 amps
Amperage
4 Gallon
Tank Size
U.L. & CUL Listed
Minimum Circuit Requirement 15 AMPS
I
+A circuit breaker is preferred. Use only a fuse
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TABLE OF CONTENTS Page Page SMETYGUIDELINES ............................................... 2 OPERATING PROCEDURES .................................. 7 Daily Start-up Checklist ..................................... 7 WARNING CHART ................................................. 34 GLOSSARY ............................................................... 5 MAINTENANCE ...................................................... 8 Air Filter . Inspection and Replacement ............. 8 DUTYCYC
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IMPORTANT SAFETY INSTRUCTIONS SAVFTHESF INSTRUCTION s* IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS :NJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. I=- I - I HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT 4ir Tank m THE FOLLOWING CONDITIONS COULD lead to a weakening of the RISK OF BURSTING tank,nd RESULT IN A VIOLENT 1 TANK EXPLOSION: 0 DRAIN TANK DAILY OR AFTER EACH 1. FAILURE TO PROPERLY
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IMPORTANT SAFETY INSTRUCTIONS WHAT CAN HAPPEN HAZARD HOW TO PREVENT IT The COMPRESSED AIR from your NEVER INHALE AIR FROM THE COMPRESSOR, either directly or from a compressor IS NOT SAFE FOR breathing device connected to the BREATHING! The air stream may contain RISK TO BREATHING compressor. WORK IN AN AREA carbon monoxide or other toxic vapors, or particles from the tank or other equipped WITH GOOD CROSS- VENTILATION. components. SPRAYED MATERIALS such as paint, Read and FOLLOW TH
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GLOSSARY CFM: Cubic feet per minute. or air tool. When the tank pressure drops to a certain level the motor will restart automatically.* The pressure at which the SCFM: Standard cubicfeet per minute; a unit of measure of motor automatically re-starts is called "cut-in pressure." air delivery. Cut-Out Pressure: When you turn on your air compressor and PSIG: Pounds per square inch gauge; a unit of measure of it begins to run, air pressure in the air tank begins to build. It pressure. bui
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DESCRIPTION OF OPERATION (cont'd) PreSsureReleaseValve: The pressure releasevalve locatedon Outlet Pressure Gauge: The outlet pressure gauge indicates the side of the pressure switch, is designed to automatically the air pressure available at the outlet side of the regulator. This releasecompressed airfrom thecompressor head andtheoutlet pressure is controlled bythe regulatorand is always lessorequal tube when the air compressor reaches "cut-out" pressure or is to the tank pressure. See
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INSTALLATION AND BREAK-IN PROCEDURES (cont'd) NOTE GROUNDING INSTRUCTION (cont'd) It is notuncommon for the airtank to contain some If repairing or replacing cord or plug, the grounding wire must water from the testing of the tank at the factory. be kept separate from the current-carrying wires. Never con- nect the grounding wire to a flat blade plug terminal. The grounding wire has insulation with an outersurface that is green - with or without yellow stripes. Break4 n Procedures If
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MAINTENANCE UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. WHEN DOING MAINTENANCE, YOU MAY BE EXPOSED TO PERSONAL INJURIES CAN OCCUR. BEFORE VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERFORMING ANY MAINTENANCE OR REPAIR, UNPLUG THE COMPRESSOR AND BLEED OFF ALL AIR PRES- SURE. To ensure efficient operation and longer lie of the air compressor outfii, a routine maintenance schedule should be prepared and followed.Thefolbwing routine maintenancescheduleisgearedto an outfiit in a normalwo
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STORAGE Before you store the air compressor, make sure you do the 2. Protect the electrical cord and air hose from damage (such following: as being stepped on or run over), Wind them loosely around the compressor handle. 1. Review the “Maintenance” and ”Operating Procedures” Store the air compressor in a clean and dry location. sections and perform maintenance as necessary. Be sure to drain water from the air tank. TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOV
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TROUBLESHOOTING GUIDE (Continued) CORRECTION CAUSE PROBLEM Remove and clean, or replace. tefective check valve. Knocking Noise -~ ~~ Volonged excessive use of air. Decrease amount of air usage. Compressor is not supplying enough air to operate accesso- :ompressor is not large enough for air Checkthe accessory airrequirement. If it is higherthan ries. equirement. the SCFM or pressure supplied by your air compres- sor, you need a larger compressor. estricted air intake filter. Clea
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AIR COMPRESSOR DIAGRAM Kf/ TORQUE NO. 17 95 to 105 in. Ibs. 18 SNUG 23 50 TO 60 in. Ibs. - 24 25 23 \ 34 29 11
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KEY PART NUMBER DESCRIPTION NO. CAC-1080 TOOL TRAY 1 2 AC-0046 REAR SHROUD SS-655-ZN HEXNUT 1/4"20UNC (2 USED) 3 CAC-1121 SHROUD BRACKET (2 USED) 4 AC-0426 PUMP ASSEMBLY 5 SCREW 10-32 (2 USED) 6 SSF-1001-1 SSP-7813 NUT SLEEVE ASSY 3/8" 7 AC-0406 OUTLET TUBE 8 SSF-3156 SCREW 10-9X.50 (2 USED) 9 TANK 10 TA-4405 AC-0261 HANDLE GRIP 11 12 SSP-7811 NUT SLEEVE ASSY 1/4" (2 USED) 13 SS-8553 CONNECTOR BODY CAC-4290-3 CHECK VALVE 14 15 AC-0249 PRESSURE RELIEF TUBE .- , .. .
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AIR COMPRESSOR PUMP DIAGRAM 58- 59uz> lwl I $/70 w7’ I 66 I 100 to 120 In. Lbs. I v7* -62 67 69 , 65 \ 66 13
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AIR COMPRESSOR PUMP PARTS LIST KEY NO. PARTNUMBER D ESCRl PTlO N 54 AC-0252 Head SSF-589 Stud 1/4"-20 x 1 1/4" (2 used) 55 SSF-927 Screw 1/4-20 x 1 1/4" (2 used) 56 ACG-45 *J 57 CLRing AC-0032 58 Valve plate assembly (includes valves, restrictors & screws) SSG-8156 oring 8J 59 --- Connecting rod assembly .' 60 --- Cylindersleeve (position locating marktoward motor) *J 61 Ma9045 Motor 62 AC-0140 65 Eccentric Flywheel Bearing Assy. SSF-615 Screw 1/4-20 unc-2A 66 AC-0108
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SERVICE NOTES , - i 15
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OWNERS MANUAL FOR Permanently Lubricated Air Compressor MODEL NO. MAC1 200 -. ..:.. :. i ... ., . _. , ... .... .. .... ..... .. . .. .... :, . ...
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MANUAL DEL OPERADOR PARA COMPRESOR DEAIRE DE LUBRICACION PERMANENT€ MODEL0 NO. MAC1 200 TABLA DE ESPECIFICACIONES , MAC1 200 - Modelo No Pot encia 2 HP P 11.9 Desplazamiento CFM 8.3 SCFM @ 40 psig 6.1 SCFM @ 90 psig 100 PSI Presi6n de arranque 125 PSI Presion de code 2 38" Orificio 1.35" 4 Carrera del piston Voltaje monofasico 120 L Fusetron Tipo T Tipo de fusible 15 Amps. Amperaje a max. Presi6n 4 Galones TamaAo de tanque Aprobado pour UL y CUL Requerimiento Minim
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TABLA DE CONTENIDOS Pagina P6gina PROCEDIMIENTOS PARAOPERAR ............................ 7 PAUTASDE SEGURIDAD ........................................... 2 lnspecciones Diarias para Arrancar ..................... 7 TmmDEADVERTENClAS .................................... 3-4 GLOW10 ............................................................... 5 MANTENIMIENTO .................................................... 8 Filtro de Aire - Inspection y Remplazo ................ 8 ClCLO DElRABAJO
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- INSTRUCCIONES IMPORTANTES DE SEGURIDAD - CONSERVAR ESTAS INSTRUCCIONES I DEOPERACI~N NTES DE USAR ESTA UNIDAD. RIESGO QUE PUEDE SUCEDER COMO EVITARLO bnque de Aire US SIGUIENTES CONDICIONES PODRiAN del tanque DANDO conducir at debilitamiento COMO , RESULTADO UNA VIOLENTA RIESGO DE EXPLOSION EXPLOSION DELTANQUE: 1. OMlTlR DRENAR APROPIADAMENTE EL DRENAR EL TANQUE DIARIAMENTE 0 AGUA condensada que oxidarli el tanque DESPUES DE CADA USO. Si re le produce de acero, debilitindolo y
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INSTRUCCIONES IMPORTANTES DE SEGURIDAD (Cont.) -~ RIESGO OUE PUEDE SUCEDER COMO EWTARLO 1 NUNCA INHALAR EL AlRE PROVENIENTE El AIRE COMPRIMIDO producido por la unidad DEL COMPRESOR, ya sea directamente o a iNO ES SEGURO PARA RESPIRAR! El chorro de traves de un dispositivo para respirar aire puede contener monoxido de carbono, RIESGO A LA conectado a1 compresor. TRABAIAR EN UN otros vapores toxicos, particulas provenientes RESPIRAUON AREA BlEN VENTILADA. del tanque u ovos component
