Graco Inc. 244582 user manual

User manual for the device Graco Inc. 244582

Device: Graco Inc. 244582
Category: Paint Sprayer
Manufacturer: Graco Inc.
Size: 2.3 MB
Added : 5/20/2014
Number of pages: 70
Print the manual

Download

How to use this site?

Our goal is to provide you with a quick access to the content of the user manual for Graco Inc. 244582. Using the online preview, you can quickly view the contents and go to the page where you will find the solution to your problem with Graco Inc. 244582.

For your convenience

If looking through the Graco Inc. 244582 user manual directly on this website is not convenient for you, there are two possible solutions:

  • Full Screen Viewing - to easily view the user manual (without downloading it to your computer), you can use full-screen viewing mode. To start viewing the user manual Graco Inc. 244582 on full screen, use the button Fullscreen.
  • Downloading to your computer - You can also download the user manual Graco Inc. 244582 to your computer and keep it in your files. However, if you do not want to take up too much of your disk space, you can always download it in the future from ManualsBase.
Graco Inc. 244582 User manual - Online PDF
Advertisement
« Page 1 of 70 »
Advertisement
Print version

Many people prefer to read the documents not on the screen, but in the printed version. The option to print the manual has also been provided, and you can use it by clicking the link above - Print the manual. You do not have to print the entire manual Graco Inc. 244582 but the selected pages only. paper.

Summaries

Below you will find previews of the content of the user manuals presented on the following pages to Graco Inc. 244582. If you want to quickly view the content of pages found on the following pages of the manual, you can use them.

Abstracts of contents
Summary of the content on the page No. 1

Instructions/Parts List
ELECTROSTATIC, WATERBORNE, AIR SPRAY

WB100 Isolation System and PRO
Xs3 Spray Gun
309293K
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
100 psi (0.7 MPa, 7 bar) Maximum Working Fluid Pressure
For use when electrostatically spraying conductive,
waterborne fluids that meet at least one of the
following conditions for non-flammability:
FM Approved
• The fluid

Summary of the content on the page No. 2

Table of Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Voltage Loss Troubleshooting . . . . . . . . . . . . . . 34 Warning Symbol . . . . . . . . . . . . . . . . . . . . . . . . . 4 Spray Pattern Troubleshooting . . . . . . . . . . . . . 37 Caution Symbol . . . . . . . . . . . . . . . . . . . . . . . .

Summary of the content on the page No. 3

List of Models List of Models FM Approved Part No. Gun Model Description 245897 PRO Xs3 Waterborne Isolation Enclosure with standard electrostatic air spray gun, grounded air hose, and shielded waterborne fluid hose 245898 PRO Xs3 Waterborne Isolation Enclosure with smart electrostatic air spray gun, grounded air hose, and shielded waterborne fluid hose 233825 Waterborne Isolation Enclosure without hoses and gun. 244581, PRO Xs3 Standard Electrostatic Air Spray Gun, for waterborne coatings S

Summary of the content on the page No. 4

Symbols Symbols Warning Symbol Caution Symbol WARNING CAUTION This symbol alerts you to the possibility of serious injury This symbol alerts you to the possibility of damage to or or death if you do not follow the instructions. destruction of equipment if you do not follow the instruc- tions. WARNING Electric Shock Hazard Improper grounding, setup, or usage of an isolated waterborne system can cause a hazardous condition and result in electric shock or other serious injury. � Ground the equip

Summary of the content on the page No. 5

Warning WARNING Fire and Explosion Hazard Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion. � Electrostatic equipment must be used only by trained, qualified personnel who understand the requirements in this manual. � Ground the equipment, all personnel in or close to the spray area, the object being sprayed, and all other electrically conductive objects in the spray area. See Grounding, page 17. � Check gun res

Summary of the content on the page No. 6

Warning WARNING Equipment Misuse Hazard Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in a serious injury. � This equipment is for professional use only. � Read all manuals, tags, and labels before operating the equipment. � Use the equipment only for its intended purpose. If you are uncertain, call your Graco distribu- tor. � Do not alter or modify equipment. Use only genuine Graco parts and accessories. � Do not operate the power supply a

Summary of the content on the page No. 7

Introduction Introduction How the Electrostatic Air Spray Gun Works CAUTION The air hose supplies air to the spray gun. Part of the air operates the turbine and the rest of the air atomizes the fluid being sprayed. The turbine generates power, which The Graco warranty is void if the spray gun is con- is converted by the power cartridge to supply high volt- nected to a non-Graco voltage isolation system or if age current to the gun’s electrode. the gun is operated above 60 kV. The fluid sou

Summary of the content on the page No. 8

Introduction � ES ON/OFF valve. Turns electrostatics ON (I) or Gun Overview OFF (0). The electrostatic gun includes the following controls � ES INDICATOR (standard gun only). Green when (see FIG. 1.). ES is ON (I). � FLUID adjustment valve. Adjusts fluid rod travel. � Voltage/current DISPLAY (smart models only). Use only in low flow conditions, to reduce wear. Shows voltage (V) and current (A). Green=spray, yellow/red=see Electrical Troubleshooting, page � Fan AIR adjustment valve. Adju

Summary of the content on the page No. 9

Installation Installation System Requirements Install the System A safe, well designed voltage isolation system should have the following features: � All components of the isolation system that are WARNING charged to high voltage must be contained within an enclosure that prohibits persons from making con- Fire, Explosion, and Electric Shock Hazard tact with the high voltage components before the system voltage is discharged. Installing and servicing this equipment requires access to parts

Summary of the content on the page No. 10

Installation B* Gun ES ON/OFF valve: I is ON, 0 is OFF BB Q* C DE U M A S B* P* K* L AA X N G R TI1896C W V* J Y T F Z H TI1775C Fig. 2. Typical Installation: PRO Xs Waterborne System Key T Grounding Rod A Main Air Supply Line U Ground Terminal B* Main Air Supply Shutoff Valve (bleed-type) V* Main Ground Wire C Pump Air Pressure Gauge W Strain Relief/Ground Fitting D Pump Air Pressure Regulator X Pump Air Supply Line EkV Meter Y Grounding Cylinder FPump Z Pump Fluid Outlet Fitting G Pump Suctio

Summary of the content on the page No. 11

Installation 4. Connect the main air supply line (A) to the Ventilate the Spray Booth bleed-type air valve (B). The bleed valve shuts off all air to the system. Install an additional bleed-type air valve (B) upstream of the air filter (M) to isolate the filter for servicing. WARNING Flammable or Toxic Vapor Hazard WARNING Provide fresh air ventilation to avoid the buildup of flammable or toxic vapors. Do not Pressurized Equipment Hazard operate the gun unless ventilation fans are The blee

Summary of the content on the page No. 12

Installation 1. Remove the gun air inlet fitting (35). See FIG. 3.. Shielded Hose 245252 C J B T F A A 7.40 in. (188 mm) A B 2.0 in. (50 mm) 16 104 108 Fig. 4. Waterborne Hose Dimensions (At Gun) 107 35 Unshielded 106 105 Hose 246431 38 C 103 39 102 TI2155A J 101 T Fig. 3. Connect the Fluid Hose A 1.25 in (32 mm) In a shielded hose system, if a hose failure occurs A where high voltage arcs through the inner tube, voltage will be discharged to ground through the conductive TI2742A hose layer

Summary of the content on the page No. 13

Installation a. Graco WB100 Enclosure: Slide hose through the strain relief fitting (W). Ensure conductive C layer (C) has passed through fitting. Tighten to See Warning below. 55 in-lb (6.2 N�m). Pull back on hose to check it W J is secure. Comply with the requirements in Warning at right. See FIG. 6. and FIG. 7.. C T Shielded Hose 245252 T J Z B L A 14.5 in. (368 mm) TI2744A A B 0.75 in. (19 mm) Fig. 9. Unshielded fluid connection TI2166A Fig. 6. Waterborne Hose Dimensions (At Graco WB1

Summary of the content on the page No. 14

Installation c. Connect the end of the tube (T) to the pump fluid outlet fitting (Z). Connect to elbow (282) inside control box (258) 402 407 401 CAUTION 406 The Graco warranty is void if the spray gun is con- Install tube A2 here nected to a non-Graco voltage isolation system or if the gun is operated above 60 kV. 403 CAUTION 408 Factory Mutual approval is valid only when this gun is 404 used with Factory Mutual approved voltage isolation systems. 245895 Agitator Kit To add an agitator to

Summary of the content on the page No. 15

Installation 245944 Fluid Regulator Kit Connect to To add a fluid regulator to the Graco isolation system, Connect elbow (282) Tube A1 order Part No. 245944. See page 68 for the kit parts list. waterborne inside control fluid hose here box (258) 1. Discharge the system voltage (page 20). 506 501 2. Relieve the pressure (page 20). 507 504 3. Open the isolated enclosure door. 502 4. Remove the 1/4 OD tube (A1) from the pump air inlet; see the tubing diagram on page 64. 505 Connect tube A2 5.

Summary of the content on the page No. 16

Installation Select a Fluid Nozzle and Air Table 1: Fluid Nozzles Cap Size, Size, Part No. Part No. mm (in.) mm (in.) 197263 0.75 (.030) 197266 1.5 (.055) 197264 1.0 (.042) 197267 1.8 (.070) WARNING 197265 1.2 (.047) 197268 2.0 (.080) Table 2: Air Caps Pressurized Equipment Hazard To reduce the risk of an injury, follow the Pattern Shape Recommended Fluids and Pressure Relief Procedure on page 20 Part No. and Length in. Production Rates before removing or installing a fluid nozzle (mm) and

Summary of the content on the page No. 17

Installation � Voltage Isolation System: electrically connect to a Grounding true earth ground, as instructed in the voltage isola- tion system manual. � Object being sprayed: keep the workpiece hangers clean and grounded at all times. Resistance must WARNING not exceed 1 megohm. Fire, Explosion, and Electric Shock Hazard When operating the electrostatic gun, any ungrounded objects in the spray area (peo- ple, containers, tools, etc.) can become electrically charged. Improper grounding c

Summary of the content on the page No. 18

Installation 7. Using an ohmmeter (AA), measure the resistance Check Electrical Grounding between the cabinet ground lug (214) and a true earth ground (CC). See FIG. 14.. The resistance 1. Have a qualified electrician check the electrical must be less than 100 ohms. grounding continuity of the spray gun and air hose. 2. Turn the ES ON/OFF valve OFF. I O ES ti1273a 3. Turn off the air and fluid supply to the gun. The fluid 214 hose must not have any fluid in it. AA

Summary of the content on the page No. 19

Operation Operation Operating Checklist Check the following list daily, before starting to operate the system, to help ensure you of safe, efficient operation. All operators are properly trained to safely operate an electrostatic waterborne air spray system as instructed in this manual. All operators are trained in the Pressure Relief Procedure on page 20. The electrostatics are turned off and properly grounded according to the.Fluid Voltage Dis- charge and Grounding Procedure on page 20 be

Summary of the content on the page No. 20

Operation Fluid Voltage Discharge and Pressure Relief Procedure Grounding Procedure WARNING WARNING Pressurized Equipment Hazard The system pressure must be manually Electric Shock Hazard relieved to prevent the system from starting The fluid supply is charged with high volt- or spraying accidentally. To reduce the risk age until the voltage is discharged. Contact of an injury from electric shock, accidental spray from with the charged components of the isola- the gun, splashing fluid, or


Alternative user manuals
# User manual Category Download
1 Graco Inc. 1095 Premium Hi-Boy User manual Paint Sprayer 11
2 Graco Inc. 12004 User manual Paint Sprayer 1
3 Graco Inc. 111418a User manual Paint Sprayer 1
4 Graco Inc. 12004X User manual Paint Sprayer 2
5 Graco Inc. 12006 User manual Paint Sprayer 2
6 Graco Inc. 12005 User manual Paint Sprayer 0
7 Graco Inc. 1095 Premium Hi User manual Paint Sprayer 1
8 Graco Inc. 1595 HI User manual Paint Sprayer 3
9 Graco Inc. 207-945 User manual Paint Sprayer 7
10 Graco Inc. 1595 Premium Hi User manual Paint Sprayer 2
11 Graco Inc. 208-748 User manual Paint Sprayer 0
12 Graco Inc. 208-749 User manual Paint Sprayer 1
13 Graco Inc. 1595 Premium Hi-Boy User manual Paint Sprayer 6
14 Graco Inc. 208-644 User manual Paint Sprayer 1
15 Graco Inc. 218-026 User manual Paint Sprayer 2
16 3M Series 52 User manual Paint Sprayer 1
17 3M Series 56 User manual Paint Sprayer 0
18 3M Series 56ZZ User manual Paint Sprayer 1
19 3M Series 55ZZ User manual Paint Sprayer 1
20 3M Series 57 User manual Paint Sprayer 1