I.C.T.C. Holdings Corporation H.E.R.O.Airless Spray Equipment user manual

User manual for the device I.C.T.C. Holdings Corporation H.E.R.O.Airless Spray Equipment

Device: I.C.T.C. Holdings Corporation H.E.R.O.Airless Spray Equipment
Category: Paint Sprayer
Manufacturer: I.C.T.C. Holdings Corporation
Size: 1.1 MB
Added : 5/29/2014
Number of pages: 39
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Abstracts of contents
Summary of the content on the page No. 1

DO NOT attempt to operate this machine until you have read and understand
ALL safety precautions and operating instructions.
Equipment and chemicals when used improperly can be dangerous.
39
H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL

Summary of the content on the page No. 2

H.E.R.O. WARRANTY H.E.R.O. INDUSTRIES, guarantees this airless pump to be free of defects in materials and workmanship to the original owner, for a period of one full year from the date of purchase. The warranty entitles the owner to parts replacement at no charge. The parts replacement warranty is valid for any necessary replacement, whither caused by material or workmanship defect or simple wear. H.E.R.O. Industries offers no warranty on the intake ball, outgo ball, drive belt, hose

Summary of the content on the page No. 3

TABLE OF CONTENTS For greatest user satisfaction, please familiarize yourself with all maintenance and operational instructions Important Safety Precautions ..............................................................................................3-4 Introduction ...........................................................................................................................5 Operating Instructions .......................................................

Summary of the content on the page No. 4

WARNING NEVER PLACE FINGERS NEAR SPRAY TIP OF GUN. NEVER POINT GUN TOWARD ANY PART OF YOUR BODY, OR THAT OF ANY OTHER PERSON. MATERIAL ISSUING FROM THE SPRAY TIP IS AT HIGH PRESSURE. IF FINGERS, OR ANY PART OF THE BODY ARE PLACED NEAR THE TIP OF THE SPRAY GUN, IT IS POSSIBLE THAT THE SPRAY COULD BREAK THE SKIN AND INJECT SOME OF THE SPRAY MATERIAL. IF INJURY DOES OCCUR, SEEK THE IMMEDIATE ATTENTION OF A MEDICAL DOCTOR. BE PREPARED TO INFORM THE DOCTOR WHAT FLUID WAS INJECTED, IF THE INJU

Summary of the content on the page No. 5

þ ALWAYS follow H.E.R.O. recommendations for operation and safety completely. þ ALWAYS ensure that switch is in off position before plugging in the electric motor. þ ALWAYS set trigger lock on gun in "LOCKED" position when not in use, with gun locked close. þ ALWAYS check connections and fittings for tightness before operating the unit. þ ALWAYS locate the unit in a well ventilated area a minimum of 25 feet from the spray area. þ ALWAYS ground the unit, the paint containers, and the objec

Summary of the content on the page No. 6

Welcome to the world of H.E.R.O. airless paint spraying. We are sure you will enjoy owning and operating your new H.E.R.O. model 1100NC. With H.E.R.O. airless spray equipment you will avoid the inconvenience and mess of overspray. You are spraying paint, not air, and the paint is driven to the painting surface in a clean, fan shaped spray which penetrates all cracks and corners. To attain these results, you must adjust the pressure as low as possible. We recommend that you become familiar wi

Summary of the content on the page No. 7

2. Remove shipping seal from under hydraulic tank cap. 3. Re-position paint tank lid knob from the shipping position, on the underside of lid, and place on the lid top. 4. Attach paint hose to outgo tee (ref # 43) and gun to paint hose. 43 NOTE; Spray tip and tip guard should be attached to gun prior to attaching to hose. 5. To assist in clean up, use and install paint tank plastic liners ( accessory item Paint 5 GAL PL ). Line the inner

Summary of the content on the page No. 8

relieve pressure. Then set the safety lock on gun to "locked" position with the gun locked closed and immerse the gun in a container of the correct thinner for the paint you are spraying. If shutting down at job completion, for the night, or to change colors; 1. Turn pressure control knob counter clockwise to low pressure setting. 2. Switch unit “OFF”. Remove spray tip from gun and trigger gun back into paint tank. Direct against side of tank. 3. Remove and discar

Summary of the content on the page No. 9

SYSTEM, EVEN OVERNIGHT. ý NEVER attempt to start the motor when the unit is under pressure. Relieve pressure and follow instructions in "Setting up to spray" ý NEVER attempt to run the motor on longer or lighter extension cord than specified. ý Avoid operating the unit while tilted. Keeping it level assures greater operating efficiency. þ If motor's thermal overload switch has opened, unplug unit and allow it to cool. ý DO NOT attemp

Summary of the content on the page No. 10

The key to all good applications is a good spray gun technique. The finished results are what the client will look at and base his opinion on. Your skill and abilities are as important as good equipment and good paint. Proper application techniques can easily be learned by using the following simple guidelines. If you are not familiar with the basic spray techniques we recommend that you study this portion of the manual and practice the techniques shown. Practice your technique on scrap c

Summary of the content on the page No. 11

.018 Interior Latex, Exterior Latex, Shake Paint, Exterior Flat Paints. ( 46 OZ. ) .015 Alkyd Flat Enamel, Interior Latex, Semi-Gloss Enamel, Stains. ( 30 OZ. ) FIG. Poor Good Tailing Good Pattern Fog, Overspray FIG. FIG. FIG. FIG. FIG. 10 H.E.R.O. INDUSTRIES 1100C & 1100NC OW

Summary of the content on the page No. 12

.013 Fine ground Gloss Enamels, and good quality Stains. ( 23 OZ. ) .011 Clear Varnishes and Lacquers. ( 15 OZ. ) .009 Clear Varnishes and Lacquers. ( 10 OZ. ) NOT: The above volumes achieved with gun wide open for 1 minute and pump spraying at 2000psi. All volumes are approximate. To test worn tips, spray water through the tip at 2000 psi. for 1 minute. Spray into bucket and weigh amount (less w

Summary of the content on the page No. 13

pump is known as the paint or material pump. The paint system is made up of two basic valves, the paint intake valve assembly (ref# 16-28), paint outgo valve, (ref# 32). For correct operation, all four valves must be in good working condition. For this manual we will refer to the two systems as "hydraulic" and "paint". At the center of these two pumps is the diaphragm. The diaphragm is a flexible nylon disc which transfers the energy (pressure) created by the hydraulic pump, to create ener

Summary of the content on the page No. 14

movement causes a vacuum in the paint pump. This vacuum causes the intake valve to open, allowing a new supply of paint to enter. The corresponding paint outgo valve is drawn closed by the vacuum created by the diaphragm. These operations are repeated at a rate of 750 times a minute. These continuously repeated actions draw paint into the pump, pressurize it, and then deliver it to the gun. The failure, of any one valve, to operate correctly will effect the overall equipment perfo

Summary of the content on the page No. 15

1. Circuit breaker open or fuse blown . 9. Gun handle filter plugged. 2. Motor not plugged in. 10. Paint hose plugged. 3. Motor not switched on. 11. Loose fitting or hole in siphon hose. 4. Motor thermal reset popped. 12. Intake siphon hose plugged. 5. Too light or too long of an extension cord. 13. Siphon scr

Summary of the content on the page No. 16

"Diaphragm Test" The solution to almost all problems can be found in the paint side valves, due to the increased wear from contact with the abrasive paint/spray materials. Intake valve (ref# 16-23) and Outgo valve (ref#32) make up the paint valves. Refer to pages where exploded views of these valves are shown. To eliminate the hydraulic side of the pump (piston / oil side of diaphragm) as a source of problems; 1. Remove the intake valve end cap (ref# 16) by removing the four c

Summary of the content on the page No. 17

2. Pump under pressure. (reduce pressure setting by turning pressure control knob counter-clockwise, trigger gun to relieve pressure). 3. Too light or too long of extension cord. (replace with correct cord. If distance greater than 100 feet, obtain and install extra length of H.E.R.O. airless spray hose). 4. Unit's thermal overload switch has opened. (determine and correct cause of overheating). ELECTRIC MOTOR STALLS/QUITS 1. See "Electric Motor Won't

Summary of the content on the page No. 18

recommendations). 2. Intake ball (ref# 18) worn or jammed opened/closed. (remove intake endcap (ref# 16) and cage (ref# 19). Inspect intake ball, (ref# 18), to ensure it is free, round, and has no nicks or cuts. Inspect for foreign material jamming ball. Replace parts as needed). 3. Intake seat loose/bypassing. ( run unit under pressure for about ten (10) minutes. Feel endcap for signs of heat. Any signs of heat indicate a fault with the seal between the seat and

Summary of the content on the page No. 19

instructions on page 23-34). CORRECT STATIC PRESSURE, BUT REDUCED SPRAYING PRESSURE (Check with pressure gauge, see page 15 for details). 1. Spray tip worn out/too large. (replace with new, correct sized spray tip. Tip most not exceed a newer condition .026 tip ). 2. Paint hose incorrect. (replace hose with genuine H.E.R.O. airless spray hose (min. 50 feet). Steel braided hoses must not be used ). 3. Intake valve seat (ref# 17) worn. (replace intake s

Summary of the content on the page No. 20

3. Too short a length of hose. (minimum 50' of airless spray hose is required. Replace or add hose until a minimum of 50' is being used). FLUID BEING SPRAYED OUT OF TIP PULSATES, SPRAY HOSE CONTINUES TO MOVE VIGOROUSLY WHEN GUN TRIGGER CLOSED 1. Outgo valve (ref# 32) assembled incorrectly. (remove the outgo valve and reassemble closely following the instructions on page 22). 2. Outgo valve ball (ref# 36) worn out or jammed. (inspect outgo ball to ensure that it is r


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