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www.excalibur-fi re.com
Owners &
P90 Zero Clearance Direct Vent Gas Fireplace
Installation Manual
MODELS: P90-NG1 Natural Gas P90-LP1 Propane
WARNING:
FOR YOUR SAFETY
If the information in these instructions are not followed exactly,
What to do if you smell gas:
a fi re or explosion may result causing property damage,
Do not try to light any appliance
personal injury or loss of life.
Do not touch any electrical switch:
do not use any phone in your
FOR YOUR SAFETY
building.
Do n
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To the New Owner: Congratulations! ® You are the owner of a state-of-the-art Excalibur Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P90 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model P90 has been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble fre
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TABLE OF CONTENTS Glass Door Installation ................................................31 SAFETY LABEL Arch Surround .............................................................31 Optional Screen Door .................................................31 Serial No. Decal ..........................................................4 Accent Kit Installation ..................................................32 Option 1: Remote Control ............................................33 REQUIREMENTS
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SAFETY LABEL This is a copy of the label that accompanies each P90 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open. ® NOTE: Excalibur units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one. Wall For the State of Massachusetts, installation and repair
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REQUIREMENTS MA Code - CO Detector (for the State of Massachusetts only) 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished gr
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INSTALLATION Emissions from burning wood or gas could IMPORTANT MESSAGE GENERAL SAFETY contain chemicals known to the State of SAVE THESE INFORMATION California to cause cancer, birth defects or other reproductive harm. INSTRUCTIONS 1) The appliance installation must conform with local codes or, in the absence of local The P90-NG1 or P90-LP1 Direct Vent Fireplace codes, with the current Canadian or National INSTALLATION must be installed in accordance with these Gas Codes, CAN1-B149
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INSTALLATION Clearance to Combustibles from: LOCATING YOUR MANUFACTURED Back 0" (0mm) Side 0" (0mm) GAS FIREPLACE MOBILE HOME Floor 0" (0mm) ADDITIONAL 1) When selecting a location for your fi replace, ensure that the clearances outlined on this REQUIREMENTS NOTE: The minimum fl oor clearance must page are met. be maintained from the top surface of the 1) Ensure that structural members are not cut carpeting, tile, etc. 2) Provide adequate clearances for or weakened during instal
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49-7/8"(1267mm) INSTALLATION COMBUSTIBLE MANTELS FRAMING AND FINISHING Because of the extreme heat this fi replace emits, the mantel clearances are critical. 1) Determine the total thickness of facing Combustible mantel clearances from top of unit material (e.g. drywall plus ceramic tiles) to are shown in Diagram below. allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness Note: A non-combustible mantel may be can vary from 1/2" (13mm) to 1" (32mm) i
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INSTALLATION 4) Note: The unit does not Facing Over 1" (25mm) Thick have to be completely enclosed in a chase. The If the facing material is over 1" (25mm) thick (example: brick or river clearance on top of the rock), install the facing around the perimeter of the face. You may wish unit is 0" to the standoffs to make a face template as shown on the diagram. so combustible building materials can be laid directly on top of the FPI offers a cover plate standoffs. You must template. S
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INSTALLATION OPTIONAL COVER VENTING UNIT ASSEMBLY INTRODUCTION PLATE TEMPLATE PRIOR TO INSTALLATION The P90 uses the "balanced fl ue" technology 1) Ensure top clip screws are at top of oblong Co-axial system. The inner liner vents products holes before installation. The 2 Top Standoffs must be correctly of combustion to the outside while the outer liner positioned and attached to the top before unit draws outside combustion air into the combustion Oblong Screw is slipped into pos
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INSTALLATION VENTING FPI Direct Vent System (Flex) Horizontal Terminations Only These venting systems, in combination with the P90 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in the "Exterior Vent Termination Locations" section. FPI Direct Vent (Flex) System Termination If a longer run is needed, the FPI Direct Vent Notes: K
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INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS ® 12 Excalibur P90 Zero Clearance Direct Vent Gas Fireplace A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm) H= Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally B= Clearance to window or door that may be opened *(12"/30cm) #(9"/23cm) from the centerline of the regulator. C= Clearance to permanently closed window *(min. 12"/30cm) J= Clearance to service regulator vent outlet *(min 36"/90
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INSTALLATION RIGID PIPE VENTING COMPONENTS LIST All Simpson Dura-Vent components are available directly from FPI. ® Description Simpson Dura-Vent Selkirk Amerivent Security ® TM ® Direct VentGS Direct-Temp Direct Vent Secure Vent 6" Pipe Length, Galvanized 908 4DT-6 N/A SV4L6 6" Pipe Length, Black 908B 4DT-6B N/A SV4LB6 7" Pipe Length, Galvanized N/A N/A 4D7 #N/A 7" Pipe Length, Black
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INSTALLATION RIGID PIPE VENTING SYSTEMS The minimum components required for a basic horizontal termination are: Flat Wall Installation Wall Thickness Vent Length Required 1 Horizontal Termination Cap o (inches) (inches) 1 90 Elbow 1 Rigid Pipe Adaptor 4" - 5-1/2" 6" 1 Wall Thimble 7" - 8-1/2" 9" 1 Length of pipe to suit wall thickness (see chart) 10" - 1-1/2" 12" 1 4" x 6-5/8" to 5" x 8" increaser for 5" x 8" venting 9" - 14-1/2" 11" - 14-5/8" Adj. Pipe Wall thickness is measured
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INSTALLATION Horizontal & Vertical Terminations for 5" x 8" Venting ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace 15
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INSTALLATION RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS FPI DIRECT VENT SYSTEM (FLEX) (Propane & Natural Gas) o o o The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90 elbow (two 45 elbows equal one 90 elbow). All Rigid Pipe Systems All Rigid Pipe Systems 4" inner diameter 5" inner diameter 6-5/8" outer diameter 8" outer diameter FPI Flex Vent Note: Must use FPI increaser starter collar 4" inner diameter (Part # 946-605) at
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INSTALLATION RIGID PIPE VENTING ARRANGEMENTS - VERTICAL TERMINATIONS o The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90 elbow, with rigid pipe vent systems for Propane and Natural Gas. • Vent must be supported at offsets. • Firestops are required at each fl oor level and whenever passing through a wall. • Maintain clearances to combustibles. Note: Must use optional rigid pipe adaptor when using rigid ven
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INSTALLATION The P90 is approved for a maximum 40 ft. straight vertical, with rigid pipe 4" x 6-5/8" vent systems for Propane and Natural Gas, as per diagram. The shaded area in the diagram show all allowable combinations of straight vertical and offset to vertical terminations with rigid pipe vent systems for o Propane and Natural Gas. Maximum two 45 elbows allowed. • Vent must be supported at offsets • Firestops are required at each fl oor level and whenever passing through a wall. • Mai
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INSTALLATION o Horizontal Venting with Two (2) 90 Elbows Must Use: 5" x 8" Simpson Direct Vent GS Piping with FPI Increaser Starter Collar (Part #946-605). o o One 90 elbow = Two 45 elbows. Option V H + H1 With these options, A) 6" Min. 2' Max. maximum total pipe length B) 1' Min. 3' Max. is 30 feet with minimum of 6 feet total vertical C) 2' Min. 4' Max. and maximum 8 feet total D) 3' Min. 5' Max. horizontal. E) 4' Min.
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INSTALLATION o Vertical Venting with Two (2) 90 Elbows Must Use: 5" x 8" Simpson Direct Vent GS Piping with FPI Increaser Starter Collar (Part #946-605), unless V1 is greater than or equal to 4'-6" then use 4" x 6-5/8" piping. o o One 90 elbow = Two 45 elbows. Option V H V + V1 With these options, max. total pipe length is 30 feet with min. A) 0' Min. 2' Max. 1' Min. of 6 feet total vertical and max. B) 1' Min. 4' Max. 2' Min. 8 feet total horizontal. C) 2' Min. 5'
