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                        ™ ™
E-Studio &  E-box
Balanced Flue
With upgradable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the 
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
IMPORTANT
Do not attempt to burn rubbish on this fire. This app
                    
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                        CONTENTS Covering the following models: 8692BFCHUC      8692MCUC      8692PBUC P8692BFCHUC    P8692MCUC    8692PBUC APPlIANCE COMMISSIONING ChECKlIST 3  USER INSTRUCTIONS 4  INSTAllATION INSTRUCTIONS 11   Technical Specifications 11  Site Requirements 14  Installation 16  Commissioning 23 SERvICING INSTRUCTIONS 24  Servicing Requirements 24  Fault Finding 24  How to replace parts 26  Basic spare parts list 31  Service Record 32 2                                                                   
                    
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                        APPlIANCE COMMISSIONING ChECKlIST IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,   as the information will be required when making any guaranteed claims. FlUE ChECK PASS FAIl 1. Flue is correct for appliance  2. Flue flow test  N/A  3. Spillage test N/A   GAS ChECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb  NB All other gas appliances must be op
                    
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                        USER INSTRUCTIONS knob is pointing to pilot . The pilot should now light. If  the pilot has not lit, repeat the procedure until it  1. GENERAl does. 	 •	 Keep	 the	 control	 knob	 pressed	 for	 10	 seconds	 and	 then	 	 	 	 	 	  1.1 Installation and servicing must only be carried out by a         release it, the pilot should stay alight. If the pilot goes out,        competent person. repeat the procedures until it does. 1.2 In all correspondence, please quote the appliance type and        2.3 I
                    
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                        USER INSTRUCTIONS TIMER MODE it will turn the fire on and off according to  3 pre-set	 programme	 and	 automatically	 regulate	 the	 room	 temperature during the two periods. GAZCO PART NO.  8456. ClEANING ThE FIRE  ENSURE ThE FIRE IS COlD BEFORE PROCEEDING 5.1	 •	 Refer	 to	 the	 separate	Frame Instructions to remove the  frame from the fire. AR1465 AR1423 5A. ClEANING ThE E-STUDIO 5.5 To clean the glass surface, Gazco recommends you use a  ceramic glass product generally sold for cleaning cera
                    
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                        USER INSTRUCTIONS 5 6 6A. ARRANGEMENT OF ThE  A FUEl BED COMPONENTS - E STUDIO ONlY USE ThE CORRECT TYPE AND QUANTITY OF GRANITE  ChIPPINGS. AlwAYS FOllO w ThE FUEl BED lAYOUT AS  STATED IN ThESE INSTRUCTIONS. NEvER ChANGE ThE  lAYOUT FROM ThAT ShOwN hERE. AR1997 6.1	 •	 Arrange	 the	 granite	 chippings	 in	 the	 areas	 highlighted	 in	 Diagram 4. Granite chippings should be evenly distributed. 4 	 •	 Ensure	 that	 no	 chippings	 overhang	 or	 fill	 the	 pilot	 area,	 Arrow B, Diagram 7.  NOTE: 
                    
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                        USER INSTRUCTIONS 	 •	 Refer to the separate Frame Instructions to replace the  11 frame on the fire 6B. ARRANGEMENT OF ThE  FUEl BED COMPONENTS - E-BOX NOTE: CERAMIC PARTS ARE FRAGIlE. hANDlE wITh CARE ONlY USE ThE CORRECT TYPE AND QUANTITY OF CERAMIC  COMPONENTS AR1362 6.3	 	 •	 Place	 the	 rear	 panel	 against	 the	 rear	 of	 the	 box	 resting	 on  the shelf 	 •	 Slide	 one	 of	 the	 side	 panels	 into	 the	 box	 ensuring	 it	 touches the rear panel  	 •	 Place	 the	 front	 coal	 centrally	 i
                    
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                        USER INSTRUCTIONS 	 •	 Place	 the	 last	 two	 small	 coals	 to	 the	 left	 and	 right-hand	 14 side of the bed in the two spaces, Diagram 18. 18 AR1364 	 •	 Place	 2	 medium-size	 coals	 either	 side	 of	 the	 first	 large	 AR1368 coal, in the recess between the flame baffle and the front  coal, Diagram 15. 15 PEBBlE lAYOUT 	 •	 Position	 the	 pebble	 flame	 baffle	 centrally	 on	 the	 tray	 and	 ensure the stepped lower edge engages against the rear  edge of the burner skin, Diagram 19. 19 AR13
                    
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                        USER INSTRUCTIONS 21 FITTING ThE GlASS wINDOw - E-BOX 6.9	 •	 Ensure	 that	 the	 fibre	 glass	 window	 seal	 on	 the	 box	 is	 intact, then lower the glass window into the lower retaining  bracket.  	 •	 Hold	 the	 window	 and	 position	 the	 upper	 retaining	 bracket  	 •	 Secure	 using	 the	 4	 screws.	 AR1408 A4 A5 A3 A6 	 •	 Tighten	 the	 bottom	 and	 top	 screws	 to	 retain	 the	 window,	 Diagram 24. 	 •	 Place	 the	 next	 four	 pebbles	 as	 shown	 resting	 between	 the	 24 flame baffle and
                    
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                        USER INSTRUCTIONS 10. vENTIlATION 10.1 This appliance requires no additional ventilation. 11. INSTAll ATION DETAIlS 11.1 To assist in any future correspondence, your installer should  have completed the commissioning sheet at the front of this  book, this records the essential installation details of the  appliance. In all correspondence always quote the Model  number and Serial number. 12. hOT SURFACES 12.1 Parts of this appliance become hot during normal use. It is  therefore recommended that 
                    
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                        INSTAllATION INSTRUCTIONS  TEChNICAl SPECIFICATION Covering the following E-STUDIO models: 8692BFChUC P8692BFChUC I I 2H 3P GAS CATEGORY Natural Propane    G20 G31 Gas Type     20mbar 37mbar Working Pressure    4.3kW 3.75kW   hIGh    Gross Input kw    lOw 2.5kW 2.3kW    3 0.401 0.138 Gas Rate m /hr  2 2 Efficiency Class   4 4 NO Class x 158 170R Injector Size   8mm x 15mm 23mm x 15mm   Aeration Size 23mm x 15mm   Flue Outlet Size 100mmø / 152mmø 8mm Gas Inlet APPlICABlE FRONTS FRONT PART NUMBER 
                    
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                        INSTAllATION INSTRUCTIONS  TEChNICAl SPECIFICATION Covering the following  E-BOX models: 8692 MCUC    8692PBUC P8692 MCUC   P8692PBUC I I 2H 3P GAS CATEGORY Natural Propane    G20 G31 Gas Type     20mbar 37mbar Working Pressure    4.1kW 4.1kW   hIGh     Gross Input kw    lOw 2.3kW 2.5kW    3 0.390 0.154 Gas Rate m /hr  1 1 Efficiency Class   3 3 NO Class x 260 104 Injector Size 12mm x 15mm 6mm x 15mm   Aeration Size 23mm x 15mm   Flue Outlet Size 100mmø / 152mmø 8mm Gas Inlet APPlICABlE FRONTS F
                    
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                        INSTAllATION INSTRUCTIONS  TEChNICAl SPECIFICATION OvERAll EXTERNAl DIMENSIONS FOR BOTh E-STRUDIO AND E-BOX AR1427 MININUM AND MAXIMUM FlUE SIZE MINIMUM FLUE LENGTH MAXIMUM FLUE LENGTH AR1429 AR1428 13                                                                                                                                                                                                                                                                                                           
                    
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                        INSTAllATION INSTRUCTIONS  SITE REQUIREMENTS 1.4 The horizontal terminal can be reduced in length, Diagram  2.   1. FlUE AND ChIMNEY REQUIREMENTS 2  NOTE: This appliance can only be installed in  conjunction with the flue supplied. 1.1 The flue must be sited in accordance with BS5440: Part 1  (latest edition), Diagram 1. 1.2 Any terminal which is less than 2 metres above any access  (level ground, balcony or above a flat roof to which people  have access) is to be fitted with a guard. AR0630 1.3
                    
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                        INSTAllATION INSTRUCTIONS  SITE REQUIREMENTS TIMBER FRAMED BUIlDINGS 4 A 1.5  It will be necessary to provide additional clearance when  B the flue passes through a wall containing any combustible  D DIMENSIONS MIN MAX materials so as to prevent a fire hazard. A 420 mm 450 mm 1.6  The hole through which the flue will pass, must have a steel  C B 560 mm 575 mm sleeve which is positioned so that an air gap of at least  C 237 mm - 25mm is maintained between the outer surface of the flue,  D 300 mm 
                    
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                        INSTAllATION INSTRUCTIONS  INSTAllATION 1. UNPACKING 4. INSTAllATION OF ThE GAS SUPPlY 1.1	 •	 Remove	 the	 appliance	 from	 its	 packaging,	 and	 check	 that	 E-STUDIO BF it is complete and undamaged NAT GAS @ 20MB PROPANE @ 37mb 	 •	 Put	 the	 loose	 ceramic	 parts	 to	 one	 side	 so	 that	 they	 are	 not damaged during installation. 8692BFCHUC P8692BFCHUC 2. CONTROl UPGRADE  E-BOX BF NAT GAS @ 20MB PROPANE @ 37mb 2.1 Your fire is fitted with a control valve that can be easily       upgraded t
                    
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                        INSTAllATION INSTRUCTIONS  INSTAllATION 1 3 A AR1436 B AR1435 6.2 A 152mm (6’) diameter hole is required to install the flue.  5.2	 Gas	 pipe	 entry	 must	 come	 through	 the	 rear	 right-hand	 side	 This can be achieved by either:                                                      of the box. The rubber seal must be cut using a sharp knife  a) Core drill to allow the isolating elbow to pass through it.   b) Hammer and chisel.  It is advisable to drill small holes around the circumference  	 •
                    
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                        INSTAllATION INSTRUCTIONS  INSTAllATION 6.6 The void into which the appliance is fitted must be  8. INSTAllATION OF ThE APPlIANCE ventilated to prevent a build up of heat. If the void is sealed  then it will be necessary to fit vents at both low and high  2 levels of approximately 50cm . These vents should take cold  8.1 The flue can be cut to length, measure the thickness of the  air from the room and  return warm air back into the room. wall the flue is passing through, then deduct 12mm. This 
                    
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                        INSTAllATION INSTRUCTIONS  INSTAllATION 10 5 9A. ARRANGEMENT OF ThE  FUEl BED COMPONENTS - E STUDIO A ONlY USE ThE CORRECT TYPE AND QUANTITY OF GRANITE  ChIPPINGS. AlwAYS FOllO w ThE FUEl BED lAYOUT AS  STATED IN ThESE INSTRUCTIONS. NEvER ChANGE ThE  lAYOUT FROM ThAT ShOwN hERE. 9.1	 •	 Arrange	 the	 granite	 chippings	 in	 the	 areas	 highlighted	 in	 Diagram 8. Granite chippings should be evenly distributed. AR1997 8 	 •	 Ensure	 that	 no	 chippings	 over-hang	 or	 fill	 the	 pilot	 area,	 Arr
                    
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                        INSTAllATION INSTRUCTIONS  INSTAllATION 15 9B. ARRANGEMENT OF ThE  FUEl BED COMPONENTS -  E-BOX NOTE: CERAMIC PARTS ARE FRAGIlE. hANDlE wITh CARE ONlY USE ThE CORRECT TYPE AND QUANTITY OF CERAMIC  COMPONENTS 9.2	 	 •	 Place 	 the	 rear	 panel	 against	 the	 rear	 of	 the	 box	 resting	 	 AR1362  on the shelf.  	 •	 Slide	 one	 of	 the	 side	 panels	 into	 the	 box	 	 	 	 ensuring it touches the rear panel.  	 •	 Gently	 ease	 the	 front	 edge	 of	 the	 side	 panel	 behind	 the	 	 •	 Place	 the