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308–537
INSTRUCTIONS-PARTS LIST
Rev B
Supersedes A
This manual contains IMPORTANT
WARNINGS and INSTRUCTIONS READ
AND RETAIN FOR REFERENCE
HYDRA-CLEAN 1026, 1530, 2340
Pressure Washers
HYDRA-CLEAN 1026, 3 HP ENGINE
P/N 800–682, Series A
1000 psi (69 bar) OPERATING PRESSURE
1400 psi (97 bar) MAXIMUM WORKING PRESSURE
HYDRA-CLEAN 1530, 4 HP ENGINE
P/N 800–717, Series A
1500 psi (103 bar) OPERATING PRESSURE
1900 psi (131 bar) MAXIMUM WORKING PRESSURE
HYDRA-CLEAN 2340, 8 HP ENGINE
P/N 800–654, Ser
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WARNING HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read and understand all instruction manuals before operating equipment. FLUID INJECTION HAZARD General Safety Pressure Relief Procedure This pressure washer generates very high fluid To reduce the risk of serious bodily injury, including fluid pressure. Spray from the gun, leaks or ruptured injection and splashing in the eyes or on the skin, always components can inject fluid through your ski
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EQUIPMENT MISUSE HAZARD recommendations on additional protective equipment, General Safety such as a respirator. Any misuse of the pressure washer or accessories, such as overpressurizing, modifying parts, using System Pressure incompatible chemicals and fluids, or using worn or This sprayer can develop high operating pressures. Be damaged parts, can cause them to rupture and result in sure that all spray equipment and accessories are rated fluid injection, splashing in the eyes or on the skin,
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MOVING PARTS HAZARD Moving parts can pinch or amputate fingers or other Pressure Relief Procedure before checking or body parts. KEEP CLEAR of moving parts when starting servicing the pressure washer to prevent discharging or operating the pressure washer. high pressure fluid from the gun. NEVER operate the pressure washer without all guards and interlocks installed and functioning. Follow the TERMS WARNING: Alerts user to avoid or correct conditions NOTE: Identifies helpful procedures and info
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INSTALLATION HIGH 1026 SPRAY PRESSURE GUN HOSE FOR THE CONNECTION 1026 & 1530 SPRAY HOSE INLET WATER 1530 CONNECTION 3/4” GARDEN HOSE HIGH PRESSURE HOSE CONNECTION INLET WATER CONNECTION 3/4” GARDEN HOSE FOR THE 2340 2340 ONLY QUICK COUPLER SPRAY GUN QUICK COUPLER SPRAY HIGH INLET WATER HOSE PRESSURE CONNECTION 3/4” HOSE GARDEN HOSE CONNECTION Figure 1 Check for Shipping Damage Set Up (1026 & 1530) Check the unit for any damage that may have occurred Connect the high pressure hose between the p
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Set Up (2340) Connect to Water Supply If you are using a downstream chemical injector, install it CAUTION between the pump unloader and the high pressure Before attaching to the water supply, check your hose, using the quick couplers provided. local plumbing code regarding cross–connection to the water supply . A backflow preventer , P/N Connect the high pressure hose between the pump 801–133, is available to prevent backflow of outlet and the gun inlet. Both of these connections are contaminate
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STARTUP Always use this startup procedure to ensure that the unit If the engine is cold, completely close the engine is started safely and properly. choke. Grasp the starter rope, brace one foot on the pressure washer chassis and pull rope rapidly and 1. Check oil levels. firmly. Continue holding the rope as it returns. Pull and return the rope until the engine starts. In cool Engine: Add SAE 30 or 10W–30 weight detergent weather, the choke may have to be kept closed for oil as necessary. 10 to
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Chemical Injector Trigger Safety Latch BE SURE that all chemicals used in the chemical WARNING injector are compatible with the wetted parts of the hose, To reduce the risk of serious bodily injury , gun, wand and tip, as given in the Technical Data (inside including fluid injection, splashing in the eyes or back cover). Always read the chemical manufacturer’s on the skin, ALWAYS engage the trigger safety literature before using any chemical in this pressure latch whenever spraying stops, even
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Installing and Changing Spray Tips (2340) CAUTION WARNING To avoid blowing the o–ring out of the quick To reduce the risk of serious bodily injury , coupler, due to the high pressure in the system, including fluid injection or splashing in the eyes or never operate the pressure washer without a tip onto the skin, use extreme caution when securely mounted in the quick coupler. changing spray tips. ALWAYS follow the procedure below. 1. Follow the Pressure Relief Procedure. 2. Point the gun and wan
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SHUTDOWN, FLUSHING MAINTENANCE AND STORAGE Observing regular maintenance intervals helps ensure WARNING that you get maximum performance and life from the pressure washer. Pressure Relief Procedure To reduce the risk of serious bodily injury , There is a break–in period for the engine and pump. including fluid injection and splashing in the eyes, After changing the oil in these components following or on the skin, always follow this procedure their respective break–in periods, the interval betwe
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TROUBLESHOOTING CHART WARNING To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding. CAUSE SOLUTION PROBLEM Engine will not start or No gasoline in fuel tank or carburetor. Fill the tank with gasoline, open fuel shut off valve. is hard to start Check fuel line and carburetor. Low oil Add to proper level. Start/Stop switch in Stop position. Move
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PARTS DRAWING 800–682 Hydra–Clean 1026 Pressure Washer 800–717 Hydra–Clean 1530 Pressure Washer 52 54 26 53 55 16 56 57 53 67 60 65 64 63 49 62 23 58 51 22 61 50 60 59 35 36 20 37 38 21 39 40 1 25 41 34 46 33 15 32 42 43 44 29 2 3 20 14 28 22 21 13 8 31 1 45 30 25 23 24 9 12 11 2 3 4 10 27 2 6 19 3 17 7 7 5 18 3
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PARTS LIST 800–682 Hydra–Clean 1026 Pressure Washer 800–717 Hydra–Clean 1530 Pressure Washer REF PART REF PART NO. NO. DESCRIPTION QTY NO. NO. DESCRIPTION QTY 1 803–930 ENGINE, 3 hp, 27 804–338 GUARD, Muffler Briggs & Stratton I/C (used on 800–682 only) 1 (used on 800–682 only) 1 28 803–890 SCREW, Self Tapping, pan hd. 4 804–285 ENGINE, 4 hp, Honda OHV 29 803–989 COVER 1 (used on 800–717 only) 1 30 803–991 LOCK, Trigger 1 2 111–040 NUT, Lock 5/16–18 6 31 803–990 TRIGGER 1 3 100–023 WASHER, F
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PARTS DRAWING 800–654 Hydra–Clean 2340 Pressure Washer 6 3 1 4 67 5 9 7 14 21 15 11 2 16 10 10 16 18 22 20 8 23 7 21 27 12 28 29 26 25 34 49 24 62 33 8 50 63 7 51 64 52 58 65 54 32 53 59 66 57 19 56 7 48 40 43 44 44 46 7 47 16 8 41 35 31 42 37 39 20 39 41 41 30 31 37 36 61 38 60 41 42
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PARTS LIST 800–654 Hydra–Clean 2340 Pressure Washer REF PART REF PART NO. NO. DESCRIPTION QTY NO. NO. DESCRIPTION QTY 1 802–998 ENGINE, 8 hp, Honda OHV 1 37 156–082 O–RING, Quick Coupler 3/8 2 2 802–627 NIPPLE, Hex 38 800–377 HOSE ASSEMBLY W/QUICK 3/8 NPSM x 1/4 NPT 1 COUPLERS (incl. 20, 30, 31) 1 3 802–363 LABEL, Caution 1 39 101–566 NUT, Lock 3/8–16 5 4 181–867 LABEL, Warning 1 40 803–350 GUN, Spray (see Instruction 5 802–127 SCREW, Cap, hex hd. Manual 308–511) 1 5/16–18 x 1-3/4 4 41 100–02
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PARTS DRAWING 803–931 Pump and Unloader Assembly 23 36 24 20 37 25 38 19 18 39 13 17 22 16 15 1 40 14 21 11 41 12 42 5 10 9 43 8 7 35 27 6 44 26 34 33 45 32 3 31 46 30 24 47 48 49 50 59 51 60 28 47 61 52 62 53 66 54 63 29 55 23 64 47 65 56 57 58 67 50 68 69 49 91 70 90 88 87 89 81 86 80 85 79 78 77 84 76 75 83 74 82
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PARTS LIST 803–931 Pump and Unloader Assembly REF PART Kit Repair Kit Ref NO. NO. DESCRIPTION QTY No. Part No. No. Description Qty. 1 804–008 CRANKCASE 1 1 801–472 61 GUIDE, Valve 6 2 801–484 PLUG, Oil Drain 1 Valve 62 SPRING 6 3 802–344 O–RING 1 63 PLATE, Valve 6 4 804–014 PAN, Collection 1 64 SEAT, Valve 6 65 O–RING 6 5 KIT 83 SEAL, Oil 66 VALVE ASSEMBLY 6 6 KIT 96,97 RING, Head 83 804–033 5 SEAL, Oil 3 7 KIT 96,97 PACKING Oil Seal 8 KIT 96 RETAINER, Packing 84 804–034 59 CAP, Valve 6 9 KIT 9
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PARTS DRAWING (Continued) 803–931 Pump and Unloader Assembly 23 36 24 20 37 25 38 19 18 39 13 17 22 16 15 1 40 14 21 11 41 12 42 5 10 9 43 8 7 35 27 6 44 26 34 33 45 32 3 31 46 30 24 47 48 49 50 59 51 60 28 47 61 52 62 53 66 54 63 29 55 23 64 47 65 56 57 58 67 50 68 69 49 91 70 90 88 87 89 81 86 80 85 79 78 77 84 76 75 83 74 82
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PARTS LIST (Continued) 803–931 Pump and Unloader Assembly REF PART Kit Repair Kit Ref NO. NO. DESCRIPTION QTY No. Part No. No. Description Qty. 46 KIT 102 SPRING 1 801–472 61 GUIDE, Valve 6 47 KIT 102 O–RING Valve 62 SPRING 6 48 KIT 102 BALL 63 PLATE, Valve 6 49 KIT 102 RING, Backup 64 SEAT, Valve 6 65 O–RING 6 50 KIT 102,94 O–RING 66 VALVE ASSEMBLY 6 51 KIT 102 PISTON, Control 83 804–033 5 SEAL, Oil 3 52 KIT 102 RING, Backup Oil Seal 53 KIT 102 GUIDE, Valve 84 804–034 59 CAP, Valve 6 54 KIT
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PARTS DRAWING 803–911 Pump Assembly, 2300 psi 10 24 9 23 8 18 19 7 20 21 11 6 22 5 14 13 4 1 12 14 47 17 3 48 16 2 15 12 52 49 51 11 50 9 10 22 45 18 21 44 19 29 26 25 37 33 31 36 34 30 32 28 27 38 39 41 54 40 42 43
