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BURNERS
MODEL F10
INSTALLATION
MANUAL
RIELLO 40
SERIES
OIL BURNERS
RETROFIT APPLICATIONS ONLY
NON-RETROFIT APPLICATIONS
If this burner is being installed in a packaged unit (ie. burner comes with a
boiler or furnace), follow the installation and set-up instructions supplied with
the heating unit, as settings may differ from those shown in this manual.
F10-2000-02 2902554-1
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TABLE OF CONTENTS TECHNICAL DATA ........................................... 1 Dimensions ........................................... 1 Specifications ......................................... 1 OIL BURNER COMPONENTS IDENTIFICATION .................... 2 F10 Burner Components ................................. 2 Serial Number Identification .............................. 2 INITIAL SET-UP ............................................. 2 ASSEMBLY OF AIR TUBE TO BURNER CHASSIS ................... 3 M
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RIELLO 40 F10 TECHNICAL DATA !_ B O L) D6012 DIMENSIONS Inches 10 5/16 12 8 1/32 3 15/16 5 10 7/16 mm 262 305 204 100 127 265 El 10 inch long (254 mm) tubes also available. SPECIFICATIONS FUEL: No. 2 Fuel Oil FIRING RATE: 1.45 to 2.95 GPH 4.7 to 9.5kg/h EFFECTIVE OUTPUT: 203,000 to 413,000BTU/h 59.5 to 121 kW 51,160 to 104,130 kcal/h VOLTAGE (Single Phase): 120V 60Hz(+10% -15%) ABSORBED ELECTRICAL POWER: 264 Watts MOTOR (rated): 3250rpm Run Current 2.2 AMP CAPACITOR: 12.5Microfarads260V PUMP PRE
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OIL BURNER COMPONENTS IDENTIFICATION RIELLO 40 SERIES F10 BURNER COMPONENTS 9. End cone 1. Lockout indicator lamp and Reset button 10. Turbulator adjustment screw 11. Air tube cover 2. Primary control 12. Coil 3. Primary control sub-base 4. Pump pressure regulator 13. Vacuum gauge connection port adjustment screw 14. Pressure gauge and bleeder port 5. Motor 15. Return fuel line port 6. Capacitor 16. Supply fuel line port 17. Adjustable collar 7. Air adjustment fixing screws 8. Air shutter 18. Mo
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ASSEMBLY OF AIR TUBE TO BURNER CHASSIS The air tube and drawer assembly are shipped in a carton separate from the burner chassis. Choose the proper air tube length to obtain the tube insertion for the specific installation. A) Remove the AIR TUBE and BURNER CHASSIS from their respective cartons. B) Remove the DRAWER ASSEMBLY (1) from inside the AIR TUBE by loosening the screw (2). Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE, instal the required nozzle (see page 7) and set aside. C) Re
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B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and the appliance. Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (4) on the appliance mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate. $7461 C) Secure the two semi-flanges of the ADJUSTABLE COLLAR (9) to the AIR DRY TUBE using the two long BOLTS (6). Be BASE sure that the ADJUSTABLE collar is BOILER properly positioned so the outside edge of the END C
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METHOD 2 - SEMI-FLANGE COLLAR A) Follow item C from METHOD 1. B) Align the air tube and attached adjustable collar so air tube is centered in the burner access hole of the boiler/furnace unit. Mark the center of the two holes in the ADJUSTABLE COLLAR on to the front plate of the heating unit. Then drill 1/4 inch (6.5 mm) holes through the front plate of the unit, using marks as a guide. C) Install two short BOLTS (1) through the front plate of the heating unit from the inside, and secure on the
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The burner may be controlled using either a DIRECT LINE VOLTAGE control circuit (120V AC 60 cycle) OR a LOW VOLTAGE control (24V AC 60 cycle) using a R8038A Honeywell switching relay or equivalent. Using the appropriate diagram below, make electrical connections to burner. All wiring must be done in accordance with existing electrical codes, both national and local. When all electrical connections have been made, the control box may be put back in place on the sub-base. I WARNING: made, or failu
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NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or furnace unit, consid- ering the specific application, then use the Burner Set-up chart on page 12 to select the proper nozzle and pump pressure to obtain the required input from the burner. B) Remove the NOZZLE ADAPTER (2) from the DRAWER ASSEMBLY by S7459 loosening the SCREW (1). C) Insert the proper NOZZLE into the NOZZLE ADAPTER and tighten securely (Do not overtighten). D) Replace adapter, with nozzle installed, into draw
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ELECTRODE SETTING IMPORTANT: THESE DIMENSIONS MUST BE OBSERVED AND VERIFIED. 5/32" or 4 mm tt_ 5/32" to 13/64" or 4 to 5_ .................... D6003 -I-- TURBULATOR SETTING A) Loosen NUT (1), then turn SCREW (2) until the INDEX MARKER (3) is aligned with the correct index number as per the Burner Set-up chart, on page 12. B) Retighten the RETAINING NUT (1). 5111111 NOTE: Zero and five are scale indica- tors only. From left to right, the first line is 5 and the last line 0. OIL LINE CONNECTIONS T
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Riello manometers and vacuum gauges do not require any adaptors, and can be safely connected to the pump ports. An NPT (metric) adapter must be used when connecting other gauge models. D6179 SINGLE LINE (GRAVITY FEED SYSTEM) A) The burner is shipped configured for use in single line applications. No changes to the oil pump are required for use in single line applications. NOTE: If the pump cover (1) is removed for any reason, be sure the O-ring (2), is properly seated in the pump cover (1) befor
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TWO LINE (LIFT SYSTEM) 2 LINE (LIFT) SYSTEM - PIPE LENGTHS H 3/8" OD 1/2" OD FT I M _T I FT M M 1151 35 3301 0.0 0.0 100 n 1.5 0.5 100 1oo I 30 3301 D6008 4 3.0 1.0 100 80 I 25 3301 5.0 1.5 90 65 I 20 2951 6.5 2.0 50 I 15 2301 70 9.5 3.0 25 I 8 1001 30 -I- 11 3.5 20 I 6 65 I 20 NOTE: Do not exceed pipe lengths indicated in chart. A) If a two line system is required, install the By-pass plug (4) provided. The by-pass plug is installed in the return port (9) of the pump. A 2.5 mm hexagonal key pro
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PUMP PURGE NOTE: to protect the pump gears, it is advisable to lubricate the pump prior to purging a lift system. Apply oil through the VACUUM PORT (C). A) SINGLE LINE (GRAVITY FEED SYSTEM) A) Loosen the bleeder valve (A) until oil flows out. Tighten the bleeder valve securely and start burner. B) When bleeding the pump by pressure. 1) Loosen the bleeder valve (A). 2) Disconnect nozzle oil supply line at the pump nozzle port (B). 3) Attach a flexible plastic tube to the pump noz- zle port, direc
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SETTING THE AIR ADJUSTMENT PLATE A) Regulation of the combustion air flow is made by adjustment of the manual AIR ADJUSTMENT PLATE (1) after loosening the FIXING SCREWS (2 &3).The initial setting of the air adjustment plate should be made according to Column 5 in the Burner Set-up Chart. B) The proper number on the manual AIR ADJUSTMENT PLATE (1) should line up with the SETTING INDICATOR (4) on the fan housing cover. Once set, the air ad- justment plate should be secured in place by tightening S
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COMBUSTION CHAMBER Follow the instructions furnished by the boiler/furnace manufacturer. Size retrofit application according to the appropriate installation codes (eg. CSA B139 or NFPA #31 ). NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating unit, as settings will differ from those shown in this manual. F10- 13
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12 18 11 29 26 10 47 \ \ 20 21 22 -I1 m I OPTIONAL 33 32
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SPARE PARTS LIST NO. CODE DESCRIPTION NO. CODE DESCRIPTION 1 3007234 Burner Back Cover 33 3007205 Manual Air Shutter 2 3006992 34 3007209 Pipe connector - Supply Air Intake Housing 3 3006571 3/8" NPT/Metric Adapter - Mate 4 3006993 Pipe connector- Return 40 3949071 Short Combustion Head 5" (273T1) 5 3005847 41 3006978 Turbulator Disc 1/4" NPT/Metric Adapter - Female 6 3007077 Crushable Metal Washer 42 3006966 Electrode Support 7 3007568 Bleeder 43 3006965 Nozzle Adapter 8 3007028 44 3006979 Nozz
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FOR CANADA PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit sufficient air to enter the boiler/furnace room. The installer must follow local ordinances in this regard. Should local ordinances be lacking, it is suggested that the installer follow CSA standard B139. CHIMNEY Be sure chimney is sufficient to
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FOR USA PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. An opening of at least twice the area of the flue should be available, or one square foot of area for every gallon of firing rate. It is important to have one opening near the floor, and one near the ceiling. It may be necessary to create a window to permit a sufficient air to enter the boiler/fur
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Riello Canada Inc. Riello Corporation of America 35 Pond Park Road 2165 Meadowpine Boulevard Mississauga, Ontario L5N 6H6 Hingham, Massachusetts 02043 Telephone :905-542-0303 Telephone :781-749-8292 Facsimile :905-542-1525 Facsimile :781-740-2069 Toll Free :1-800-387-3898 Toll Free : (outside Massachusetts) 1-800-992-7637 TECHNICAL HOT LINE (USA and CANADA) 1-800-4-RIELLO RIELLO NORTH AMERICA WEBSlTE: www.riello-burners.com
