Carrier SERIES 131 58RAV user manual

User manual for the device Carrier SERIES 131 58RAV

Device: Carrier SERIES 131 58RAV
Category: Furnace
Manufacturer: Carrier
Size: 0.2 MB
Added : 8/15/2014
Number of pages: 12
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Abstracts of contents
Summary of the content on the page No. 1

CANADIAN GAS ASSOCIATION
58PAV, 58RAV
Induced-Combustion Furnaces
Service and Maintenance Instructions
For Sizes 045-155, Series 131
NOTE: Readtheentireinstructionmanualbeforeperformingany
service or maintenance.
This symbol → indicates a change since the last issue.
Index Page
SAFETY CONSIDERATIONS..................................................1-2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURES.........................................................................2
CARE AND MAINTE

Summary of the content on the page No. 2

The ability to properly perform maintenance on this equip- Neverstoreanythingon,near,orincontactwiththefurnace, ment requires certain expertise, mechanical skills, tools, and such as: equipment. If you do not possess these, do not attempt to 1. Spray or aerosol cans, rags, brooms, dust mops, vacuum perform any maintenance on this equipment other than those cleaners, or other cleaning tools. procedures recommended in the User’s Manual. FAILURE 2. Soap powders, bleaches, waxes or other cleaning co

Summary of the content on the page No. 3

d. Furnaces are equipped with permanent, washable filters. Clean filters with tap water. Spray water through filter in opposite direction of airflow. e. Rinse and let dry. Oiling or coating of filters is not recommended or required. f. Reinstall filters. g. Replace blower access door. AIRFLOW h. Restore electrical power to furnace. 2. Upflow Each furnace requires 1 or 2 filters which are installed in the blower compartment. (See Fig. 6.) To remove filte

Summary of the content on the page No. 4

VENT PIPE DRAFT ENCLOSURE MOUNTING SAFEGUARD SCREWS AUXILIARY SWITCH LIMIT SWITCH RELIEF (WHEN USED) BOX FLUE CONTROL MOUNTING COLLECTOR BOARD SCREWS BOX CONTROL DRAFT BOARD MANUAL SAFEGUARD RESET LIMIT SWITCH RELIEF SWITCH BOX FILTER RETAINER MANUAL WASHABLE RESET LIMIT FILTER SWITCHES A92063 A92064 Fig. 6—Model 58PAV Upflow Fig. 7—Model 58RAV Downflow 9. Loosen setscrew holding blower wheel on motor shaft. 18. Reconnect wires to auxiliary limit switch on blower housing (d

Summary of the content on the page No. 5

8. Cleancellsusingfield-providedsmallwirebrush,steelspring 13 11 32" 32" cable, reversible electric drill, and vacuum cleaner. BURNER a. Assemble wire brush and steel spring cable. (1.) Use 48 in. of 1/4-in. diameter high-grade steel spring cable (commonly known as drain clean-out or Roto- CELL PANEL Rooter cable). (2.) Use1/4-in.diameterwirebrush(commonlyknownas 25-caliber rifle cleaning brush). HOT SURFACE NOTE: Thematerialsneededinitems(1.)and(2.)canusuallybe IGNITOR purchased at local ha

Summary of the content on the page No. 6

→ELECTRICAL CONTROLS AND WIRING a. LEDflashesafaultcode4times.Recordthisfaultcodefor further troubleshooting. b. Inducer motor operates for 10 sec, then turns off. Theremaybemorethan1electricalsupplytotheunit.Check c. Hot surface ignitor is energized for 15 sec, then de- accessoriesandcoolingunitforadditionalelectricalsupplies. energized. d. Main blower operates at cooling speed for 10 sec, then The electrical ground and polarity for 115-v wiring must be turns off. maintained properly. Refer to

Summary of the content on the page No. 7

FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING THERMOSTAT W R G Y FOUR FIELD-SUPPLIED TERMINALS WIRE FUSED DISCONNECT TWO-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE W BLK BLK R WHT WHT 208/230- VOLT GND GND G SINGLE AUXILIARY 115-VOLT FIELD- PHASE J-BOX C GND SUPPLIED CONTROL FUSED CONDENSING Y BOX DISCONNECT UNIT TWO 24-VOLT NOTE: If any of the original wire, WIRE TE

Summary of the content on the page No. 8

8 (WHEN USED) SCHEMATIC DIAGRAM TO 115VAC FIELD DISCONNECT SW2 NOTE #12 (WHEN USED) G BLOWER PRS LGPS R DSS ALS NEUTRAL (NATURAL GAS & PROPANE) NOTE #4 OFF L1 PCB Y ORN EQUIPMENT GROUND DELAY W SW1 C L2 OM ILK LO BLOWER OFF DELAY HUM SPARE-1 MED LO SELECTION CHART TEST/TWIN YEL NOTE #6 HEAT MED HI PL4 1 2 LED BLU HI 90 SEC SPARE-2 START (WHEN USED) HI/LO OL L1 NOTE #8 BLWR 135 SEC FRS2 RED 1-M 3-P COOL RED CAP COM PL1 180 SEC 3 2 1 LS COM GV BLWM EAC-1 WHT 225 SEC 6 4 5 FSE HSIR 9 8 7 RED 2-C E

Summary of the content on the page No. 9

TEST STATUS 3 2 1 6 5 4 9 8 7 SERVICE LABEL SERVICE LED CODE STATUS CONTINUOUS OFF - Check for 115VAC at L1 and L2, and 24VAC at SEC-1 and SEC-2. CONTINUOUS ON - Control has 24V power. RAPID FLASHING - Line voltage (115V) polarity reversed. If twinned, 24V power to one furnace may be out of phase with 24V power to other furnace. EACH OF THE FOLLOWING STATUS CODES IS A TWO DIGIT NUMBER WITH THE FIRST DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND THE SECOND DIGIT BY THE NUMBER OF L

Summary of the content on the page No. 10

10 TROUBLESHOOTING GUIDE START NO NO NO Is red LED status light on? Is there 115v at L1 and L2? Is door switch closed? Close door switch and go to start. YES YES YES NO NO NO Is there 24v at SEC-1 and SEC-2? Is there 115v going to switch? Is circuit breaker closed? YES YES Replace door switch. Close circuit breaker and Replace control board. go back to start. YES Replace transformer. Check for continuity in wire from circuit breaker to furnace. Is red LED status light blinking YES Check for

Summary of the content on the page No. 11

11 31 PRESSURE, DRAFT Unplug ignitor harness from control 11 NO PREVIOUS FAULT - Faults SAFEGUARD (WHEN USED), center and inititate another are erased after 48 hrs or OR AUXILIARY LIMIT (WHEN component test sequence and check NO whenever power (115V or 24V) Replace control board. USED) SWITCH WILL NOT for 115v between pins 1 and 2 on is interrupted. Run system CLOSE OR REOPEN - If open the board. Was there 115v present through a heating or cooling longer than 5 minutes, induc

Summary of the content on the page No. 12

Copyright 1994 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58pr9sm Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-835 Printed in U.S.A. Form 58P,R-9SM Pg 12 9-94 Replaces: 58P,R-8SM Tab 6a 8a


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