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Operation and
Maintenance Manual
AERIAL WORK PLATFORMS
XLB-4319
Hydraulic Boom Lift
B33-01-0080
XLB-4319
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BOOM PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties, re- sponsibilities, and standards set forth for manufacturers in the ANSI 92.2 standard in effect at the time of manufacture. This equipment will meet or exceed applicable OSHA codes and ANSI A92.2 stan- dards when used in accordance with sections 7, 8, 9, 10 & 11 of ANSI A92.2 and all other manufacturer’s recommendations. It is the responsibility of the
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Table of Contents Preface ................................................................................................................ v 1 Safety................................................................................................................1-1 1-1 Introduction.........................................................................................1-1 1-2 Before Operation................................................................................1-2 1-3 During Ope
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5 Replacement Decals........................................................................................5-1 6 Parts List.........................................................................................................6-1 6-1 Upper Boom Parts List....................................................................... 6-2 6-2 Lower Boom Parts List ...................................................................... 6-4 6-3 Jib Boom Parts List .....................................
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List of Illustrations Figure 2-1. XLB-4319 Hydraulic Boom Lift.............................................................2-1 Figure 2-2. Basket and Ground Station Controls.......................................................2-2 Figure 2-3. Safe Operating Zone ...............................................................................2-3 Figure 3-1. Ground Control Station Access...............................................................3-1 Figure 3-2. Ground Control S
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Figure 6-11. Outriggers............................................................................................. 6-25 Figure 6-12. Basket................................................................................................... 6-27 Figure 6-13. Outrigger Hydraulic Controls............................................................... 6-29 Figure 6-14. Lower Controls..................................................................................... 6-31 Figure 6-15.
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PREFACE The purpose of this manual is to provide a thorough understanding of the XLB-4319 Hydraulic Boom Lift operation and controls. Read the safety and operating instructions in this manual and become familiar with the location and use of all controls. Follow all warnings, cautions, and instructions in this manual and any attached to and supplied with the boom lift. All OSHA, ANSI, state, and local codes and regulations concerning this equipment should obtained, read, and thoroughl
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vi
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1 Safety 1-1 INTRODUCTION Familiarity and proper training are required for the safe operation of mechanical equip- ment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions in this manual and become familiar with the location and proper use of all controls. Inexperienced operators should receive instruction from some- one familiar with the equipment before being allowed to operate the machine. The use of intelligence and common sense
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XLB-4319 1-2 BEFORE OPERATION Ensure the following general safety precautions are followed before operating the XLB-4319 Hydraulic Boom Lift. • ALWAYS survey the usage area for potential hazards such as untamped earth fills, unlevel surfaces, overhead obstructions, and electrically charged conduc- tors or wires. Be aware of any potential hazards and always consider what could happen. Watch for moving vehicles in the operating area. • ALWAYS read, understand, and follow the procedures in
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1 — SAFETY 1-3 DURING OPERATION Ensure the following general safety precautions are followed during the operation of the XLB-4319 Hydraulic Boom Lift. DANGER This machine is not insulated for use near electrical power lines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor. Operator must maintain safe clearances at all times (10 feet minimum) and always allow for platform movement such as wind induced sway. Always contact the po
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XLB-4319 • NEVER allow electrode contact with any part of the basket if welding is being performed from the platform. • NEVER use without the outriggers fully extended and firmly based. • NEVER override or by-pass manufacturer's safety devices. • NEVER attach a safety harness to an adjacent structure, pole, or equipment while working from the boom platform. • NEVER move unit with a person or materials on board. • NEVER try to move the trailer with the boom extended. • NEVER stand or
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1 — SAFETY 1-4 MAINTENANCE SAFETY Ensure the following safety precautions are observed whenever maintenance is per- formed on the XLB-4319 Hydraulic Boom Lift. General Maintenance • ALWAYS perform maintenance procedures according to manufacturer's re- quirements. NEVER short change maintenance procedures. • ALWAYS check hydraulic system. Make sure all lines, connectors, and fittings are tight and in good condition. • ALWAYS turn the key switch off before connecting or disconnecting wirin
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XLB-4319 Battery Maintenance Ensure the following general safety precautions are followed whenever performing bat- tery maintenance on the XLB-4319 Hydraulic Boom Lift. • ALWAYS check battery acid level daily on the DC model boom lift. Check battery test indicator for proper state of charge on maintenance free batteries before using lift. • ALWAYS wear safety glasses when working near battery. • ALWAYS avoid contact with battery acid. Battery acid causes serious burns. Avoid contact w
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1 — SAFETY Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Bil-Jax, Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and
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XLB-4319 1-8
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2 Introduction 2-1 GENERAL DESCRIPTION The XLB-4319 Hydraulic Boom Lift (Figure 2-1) is designed to position personnel with their tools and equipment at overhead work locations. The work basket load capacity is 450 lbs. During all boom operations, the unit is supported by four extended outriggers. Two versions of the XLB-4319 boom lift are available – gasoline powered or battery powered. On both versions the hydraulic power unit includes a reservoir, pump, and con- trol valves. Three h
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XLB-4319 The gasoline powered boom lift (gas model) uses a 4-cycle, 8-horsepower Honda engine. The engine drive shaft is directly coupled to the hydraulic pump. A 12 Volt DC storage battery powers the engine starter circuit. An auxiliary voltage regulator/rectifier provides up to 18 Amps charge current while the engine is running. The battery powered boom lift (DC model) uses a 24 Volt, 39 Amp, one horsepower, DC motor to drive the hydraulic pump. The DC motor is powered by four 6 Volt D
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2 — INTRODUCTION Only one boom motion is permitted at a time, and only as long as the boom is within the safe operating zone (Figure 2-3). When a selected boom motion reaches a safe operating limit, the boom motion ceases and another boom motion must be selected within the safe operating zone. XLB-4319 SPECIFICATIONS 45.9 42.6 39.4 36 32.8 24.5 26.3 23 19.7 16.4 13 9.8 6.5 3.2 0 9.8 6.5 3.2 0 3.2 6.5 9.8 13 16.4 19.7 23 CAPACITY .......................................... 450 LB. MAXIMUM PL
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XLB-4319 2-2 SPECIFICATIONS Boom Lift Work Platform Model Number: XLB-4319 Serial Number ________________ Manufactured by: Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 800-537-0540 Table 2-1. Specifications Feature Data Rated Platform Load 450 lbs (204 kg) total Maximum Work Height 43 ft (13.1 m) Extended Basket Height 37 ft (11.3 m) Maximum Outreach 19 ft (9.8 m) Elevation Rate, 5.3 in./sec (135 mm/sec) Nominal [26.7 ft/min (8.14 m/min)] Horizontal Reach 19 ft (5
