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Owner's Manual
®
STOP
42" HIGH PERFORMANCE
DO NOT RETURN TO STORE
For Missing Parts or Assembly
LAWNSWEEPER
Questions Call 1-866-576-8388
Model No's. 486.242221, 486.242241
CAUTION:
• Saf ety
Before using this product, read this
• Assemb ly
manual and follow all Safety Rules
• Oper ation
and Operating Instructions.
• Maintenance
• P ar ts
Sears , Roeb uc k and Co ., Hoffman Estates , IL 60179 U .S .A.
www .sears .com/cr aftsman
PRINTED IN U .S .A. FORM NO . 40734 Re v (06/11/09)
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TABLE OF CONTENTS Safety Rules .................................................................... 1 Maintenance Schedule .................................................. 13 Warranty ..........................................................................2 Storage .......................................................................... 13 Accessor ies and Attachments ......................................... 3 Ser vice and Adjustments ............................................... 14 Car
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ACCESSORIES AND ATTACHMENTS These accessories were available when the unit was purchased. They are also available at most Sears retail outlets and service centers. Most Sears stores can order repair parts for you when you provide the model numbers of your tractor and sweeper T h e F r o n t M o u n t D e t h a t c h e r , M o d e l 4 8 6 . 2 4 2 1 9 a t t a c h e s to the la wn s w eeper to help loosen and remo v e dead grass and thatch from the lawn while sweeping. CART
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HARDWARE PACKAGE CONTENTS SHOWN FULL SIZE H G A B C D E F I L N O K P Q M J R S NOT SHOWN FULL SIZE T W U V REF qTY DESCRIPTION REF TY q DESCRIPTION A 2 He x Bolt, 5/16-18 x 3" Lg. M 1 Spacer Bushing B 3 He x Bolt, 5/16-18 x 2-1/4" Lg. N 2 Cle vis Pin, 3/8" x 1/2" C 3 He x Bolt, 5/16-18 x 1-3/4" Lg. O 4 Cle vis Pin, 1/4" x 1-1/8" D 4 He x Bolt, 1/4-20 x 1" P 2 Cle vis Pin, 1/4" x 1-3/4" E 1 Carr iage Bolt, 5/16-18 x 1" Lg. Q 2 P aln ut, 3/8" F 4 Carr iage Bolt, 5/16-18 x 3/4" Lg. R 1 Hair p
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ASSEMBLY TOOLS REq UIRED FOR ASSEMBLY STEP 3 - ATTACH R.H. BRUSH ASSEMBLY IMPORTANT: The o v er lap br istles at the bottom of each br ush help suppor t the bac k side of the br ush f or better (1) Hammer sweeper performance. Be sure the sweeper is turned as (2) 1/2" Wrenches sho wn in figure 2 to correctly assemb le the br ushes . (2) 7/16" Wrenches • Attach the br ush assemb ly with the b lac k br ush retainer to the r ight end of the br ush shaf
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STEP 4 - ATTACH L.H. BRUSH ASSEMBLY STEP 6 - ASSEMBLE RIGHT HITCH TUBE • Attach the br ush assemb ly with the red br ush retainer • Hold the r ight hitch tube against the r ight side of the to the left end of the br ush shaft using tw o he x bolts (D) s w eeper so that the "76R" on the tube f aces toward and n yloc k n uts (H). The br ush retainer mar k ed with red t h e s w e e p e r . A t t a c h t h e h i t c h t u b e u s i n g o n e h e
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STEP 8 - ASSEMBLE KNOB STEP 12a - ASSEMBLE HITCH BRACKETS • Place the height adjustment str ap to the inside of the • If the tr actor hitch is less than 10" abo v e the g round, h e i g h t a d j u s t m e n t h a n d l e . P l a c e t h e s t a r w a s h e r ( J ) assemb le the hitch br ac k ets as sho wn in figure 9. 10" between the height adjustment str ap and the height Inser t tw o he x bolts (B) through the br ac k ets , with a d j u s t m e n t h a n d l e . I n
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STEP 15 - ASSEMBLE TUBES TO BAG ASSEMBLY OF HOPPER BAG • Unf old the hopper bag, re v erse the f old of the mesh wind screen and then la y the bag out flat with the wind screen on top. STEP 14 - ASSEMBLE TUBES • Inser t the ends of the assemb led upper hopper tubes • F i t t h e e n d s o f t h e t w o u p p e r h o p p e r t u b e s i n t o t h e do wn through the stitched slee v es in the sides of the e n d s o f a r e a r h o p p e r t u b e . A l i g n
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• F old the bag flaps around the lo w er hopper tubes and STEP 16 - ATTACH BAG BOTTOM attach to the bag bottom using the snaps . See figure • Inser t the bag fr ame str ap into the stitched slee v e at 16. the front edge of the bag bottom. See figure 14. BAG FRAME STRAP STITCHED FLAP SNAP SLEEVE FIGURE 16 FIGURE 14 STEP 17 - ASSEMBLE HOPPER CLAMPS • Assemb le tw o hopper mount clamps (T) o v er the hole • Assemb le the bag fr ame str ap to the holes in the in the middle of each upper
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• Assemb le a vin yl cap (U) onto each bag ar m tube as STEP 18 - ASSEMBLE PIVOT ROD sho wn in figure 20. • Slide the end of the piv ot rod through the upper • Assemb le tw o paln uts (Q) onto the ends of the piv ot hopper tube and the hopper mount clamps on one rod using a hammer . See figure 20. side of the hopper . Place a hopper suppor t str ap and then a bag ar m tube onto the rod. Slide the rod HINT: T o ease assemb ly of the paln uts , place the bag through the stitched slee
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ATTACHING SWEEPER HITCH TO TRACTOR BRUSH HEIGHT ADJUSTED • Place the tr actor and s w eeper on a flat le v el surf ace . APPROXIMATELY MID-WAY • S e t t h e s w e e p e r h e i g h t a d j u s t m e n t h a n d l e t o a b o u t t h e middle of its adjustment r ange . • A t t a c h t h e s w e e p e r h i t c h t o t h e t r a c t o r h i t c h , a r r a n g i n g t h e 3 / 4 " s p a c e r s i n o n e o f s i x p o s s i b l e c o m b i
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OPERATION KNOW YOUR SWEEPER HEIGHT HEIGHT ADJUSTMENT ADJUSTMENT PIVOT ROD STRAP HANDLE BAG ARM TUBE WINDSCREEN HOPPER ROPE HITCH BRACKETS HOPPER BAG Hopper Bag Collects g r ass clippings , lea v es and debr is . Hopper Rope P er mits dumping of hopper bag from dr iv er's seat. Windscreen Helps pre v ent collected mater ial from being b lo wn out of hopper bag. Bag Ar m T ubes Connects the hopper bag to the s w eeper housing. Piv ot Rod Allo ws hopper bag to tilt f orw
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MAINTENANCE CUSTOMER RESPONSIBILITIES • Read and f ollo w the maintenance schedule and the procedures listed in the maintenance section. MAINTENANCE SCHEDULE Fill in dates as you Ser vice Dates complete regular ser vice . Chec k f or loose f asteners X Chec k f or w or n or damaged par ts X X Lubr icate br ush shaft bear ings X Lubr icate wheel bear ings X Clean Sw eeper X X Clean/Lubr icate chain and sproc k ets X
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SERVICE AND ADJUSTMENTS BRUSH REPLACEMENT SPROCKET, CHAIN AND PAWL SERVICE NOTE: Br ush replacement should be done one br ush at IMPORTANT: Do not remo v e both wheels at the same a time. time to a v oid mixing of par ts . (The R.H. and L.H. r atchet sproc k ets are not interchangeab le .) Make notes on the • Remo v e the hopper bag from the s w eeper . position of w ashers and snap r ings dur ing disassemb ly . • Loosen the he x bolts and loc k n uts on tw o single br ush r
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NOTES 15
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PARTS REPAIR PARTS LIST FOR MODELS 486.242221, 486.242241 42" HIGH PERFORMANCE LAWNSWEEPER 43 70 42 74 54 73 71 74 43 17 10 46 75 44 42 52 53 59 53 47 46 70 75 45 48 56 14 75 55 72 44 72 3 56 40 15 16 20 C 9 17 27 39 59 13 19 11 33 18 12 C D 59 28 6 2 A 8 60 49 63 B 58 14 57 28 41 62 28 34 29 63 30 B E 66 31 24 61 65 76 26 D 38 23 35 75 25 26 58 67 55 20 64 37 21 1 37 59 51 32 E 77 22 4 7 5 68 50 59 69 16 A 44
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REPAIR PARTS LIST FOR MODELS 486.242221, 486.242241 42" HIGH PERFORMANCE LAWNSWEEPER REF PART TY q DESCRIPTION REF PART qTY DESCRIPTION NO. NO. 1 46776 1 Hitch T ube , R.H. 40 65667 1 Housing, Wheel Dr iv e Ass'y . L.H. 2 46777 1 Hitch T ube , L.H. 41 65668 1 Housing, Wheel Dr iv e Ass'y . R.H. 3 65885 1 Housing Assemb ly 42 49765 2 T ube , Upper Hopper F r ame 4 49102 4 Scre w , #12 x 1/2" He x Head 43 47477 2 T ube , Rear Hopper F r ame 5 142 1 Pin, Cotter 1/8" x 3/4" Lg. 44 48726 2 T ub
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Get it fixed, at your home or ours! Your Home For expert troubleshooting and home solutions advice: www.managemyhome.com For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. ® 1-800-
